Two kinds of low pressure CVD SiO2 samples, heterogeneous film and homogeneous "snow," have been collected on stainless steel substrates at three different deposition temperatures: 523, 643, and 703 K. They have been characterized thermodynamically by transposed temperature drop and high temperature solution calorimetry. Both film and "snow" samples are metastable--in terms of enthalpy relative to bulk SiO2 glass--by up to 101 k J-tool-'. The excess enthalpy increases with decreasing deposition temperature and is larger for "snows" than for films. On annealing at high temperatures, it gradually disappears. IR and Raman spectroscopies indicate that both Si-H and St-OH species are present in the as-deposited samples but disappear upon annealing. All as-deposited samples have densities comparable to bulk SiO~ glass, i.e., between 2.0 and 2.2 g-cm-:~. Annealing tends to increase the density of all samples.Various doped silica glasses (SiO2-P~O5, SiO.,-B,O:,,. SiO.,-As~O:, etc., with dopant concentrations of up to 20 mole percent) are widely used in the semiconductor industry either as dielectrics (1) or as final passivation layers (2, 3). One of the major methods of obtaining these glasses as thin films is low pressure chemical vapor deposition (LPCVD) (4). Two kinds of amorphous sample can be obtained from a hot wall LPCVD furnace: thin films heterogeneously deposited on the substrate in the central hot zone and homogeneously deposited reactive powder adhering to the furnace walls at the cooler ends of the deposition tube. The term "snow" will be used throughout this paper as a common name describing these powdery SiO2 CVD deposits.Since the basis of many doped-glass systems is SiO2, calorimetric and spectroscopic studies have been carried out on both thin film and snow LPCVD SiO~. High temperature calorimetry has been utilized to obtain thermodynamic data. Scanning electron microscopy and IR and Raman spectroscopies (5) have been used for structural characterization. This paper will show that significant differences in energetics, structure, and properties exist between low temperature-deposited SiO2 and normal bulk SiO_, glass. The main focus of this study is on a general understanding of the variation of properties of CVD SiO~ over a wide range of preparation and annealing conditions, rather than on the optimization of properties over a smaller range of processing conditions used by the semiconductor industry.
ExperimentalLPCVD and annealing.---All samples were prepared using a standard LPCVD system. In this study, -0.4-0.5 mm thick stainless steel wafers, of 100 mm diam, were used as substrates, enabling the deposited film to be peeled off the wafer by a simple bending motion. The wafers stood vertically, facing the ends of the deposition tube. The wafer spacing was typically 3-5 mm. Both films and snows were obtained in a single run. In the apparatus used, the input gas flow rates were measured and controlled by rotameter-type flowmeters. The gases used were Sill4 and 02, which react in the hot reaction chamber...