Status and prospects for growth of the aluminum industry

Konovalov

2021

In this work, the influence of the intermetallic particle fragmentation during hot rolling of the as cast structure on the evolution of textures in aluminum alloys 8011, 5182 and 1565 was investigated. For this purpose, laboratory multi-pass rolling of the cast material was carried out. At various degrees of hot rolling deformation, the process was stopped, and the metal was quenched and sent for optical and electron microscopy to investigate the large intermetallic particles. In addition, the grain structure was studied and an X-ray analysis was carried out in order to determine the main texture components. Some of the samples were held at a temperature above the recrystallization threshold and then cooled in air; the grain structure and texture composition were also studied. In addition, the simulation of the texture evolution was carried out under various modes of rolling of aluminum alloys, taking into account the process of fragmentation of intermetallic particles. The investigation showed that intermetallic compounds with a deformation degree of 1.8, on average, decrease the particle size by 5–7 times. The large eutectic particles remaining after homogenization are drawn out in the direction of deformation and are crushed, increasing their number accordingly. Therefore, the most favorable stage for the formation of recrystallization nuclei on particles is the moment when they are already numerous and their sizes are much larger than subgrains. Simulation of hot rolling of the investigated alloys showed that considering the factor of fragmentation of intermetallic particles during hot deformation of the as-cast structure significantly increases the accuracy of the results.

Section: Introductionmentioning

confidence: 99%

Investigation of the Intermetallic Compounds Fragmentation Impact on the Formation of Texture during the as Cast Structure Thermomechanical Treatment of Aluminum Alloys

Konovalov

2021

“…The improvement of casting and thermomechanical treatment practices is one of the most demanding aspect of modern material science [1][2][3][4][5][6]. Combination of high plasticity, fairly low density and reasonable strength makes aluminum alloys indispensable in multiple present-day industries [7][8][9][10].…”

Section: Introductionmentioning

confidence: 99%

Influence of Mg Content on Texture Development during Hot Plain-Strain Deformation of Aluminum Alloys

Konovalov

et al. 2021

The study addresses the effect of magnesium and other alloying elements on rolling “β-fiber” texture formation during hot deformation of aluminum alloys. For the study, flat cast ingots from three aluminum alloys with variable magnesium content were deformed in a Gleeble testing unit with different parameters of thermomechanical treatment. Immediately after completion of deformation, the samples were quenched using an automatic cooling system and the microstructure and crystalline texture was analyzed by optical microscopy and X-ray analysis. The analysis demonstrated that an increase in alloying components, magnesium in particular, leads to an increase in brass-type texture and a decrease in S and copper-type texture. The reason was that the simulation of the deformation texture development revealed a great contribution of impurity atoms rather than the decrease in stacking fault energy.

“…Aluminum alloys are widely used in modern industry due to their combination of low density and high ductility [1][2][3][4][5][6][7][8][9][10]. Nowadays, aluminum alloys of the 6XXX series (Al-Mg-Si) are gaining popularity [11][12][13][14][15][16][17][18].…”

Section: Introductionmentioning

confidence: 99%

Influence of the Small Sc and Zr Additions on the As-Cast Microstructure of Al–Mg–Si Alloys with Excess Silicon

Lapshov

et al. 2021

This research is devoted to the study effects of complex alloying of Al-0.3 wt. % Mg-1 wt. % Si and Al-0.5 wt. % Mg-1.3 wt. % Si alloys by small additions of Sc and Zr on the microstructure in the as-cast condition. The effect of small additions of these elements on the microhardness, electrical conductivity, grain size and phase composition of the indicated alloy systems was studied. The methods of optical and electron microscopy were used for the study. Moreover, the phase composition was calculated using the Thermo-Calc software package. The study showed a strong effect of the chemical composition of investigated alloys on the size of the grains, which, with a certain combination of additives, can decrease several times. Grain refinement occurs both due to supercooling and formation of primary Al3Sc particles in the liquid phase. Alloys based on Al-0.5 wt. % Mg-1.3 wt. % Si are more prone to the formation of this phase since a lower concentration of Sc is required for it to occur. In addition, more silicon interacts with other elements. At the same time, Al-0.3 wt. % Mg-1 wt. % Si requires lower temperature for complete dissolution of Mg2Si, which can contribute to more efficient heat treatment, which includes reducing the number of steps. TEM data show that during ingot cooling (AlSi)3ScZr dispersoid precipitates. This dispersoid could precipitate as coherent and semi-coherent particles with L12 structure as well as needle-shaped particles. The precipitation of coherent and semi-coherent particles during cooling of the ingot indicates that they can be obtained during subsequent multistage heat treatment. In addition, in the Al0.5Mg1.3Si0.3Sc alloy, metastable β″ (Mg5Si6) are precipitated.