Flame spray pyrolysis
of precursor–solvent combinations
with high enthalpy density allows the design of functional nanoscale
materials. Within the last two decades, flame spray pyrolysis was
utilized to produce more than 500 metal oxide particulate materials
for R&D and commercial applications. In this short review, the
particle formation mechanism is described based on the micro-explosions
observed in single droplet experiments for various precursor–solvent
combinations. While layer fabrication is a key to successful industrial
applications toward gas sensors, catalysis, and energy storage, the
state-of-the-art technology of innovative
in situ
thermophoretic particle production and deposition technology is
described. In addition, noble metal stabilized oxide matrices with
tight chemical contact catalyze surface reactions for enhanced catalytic
performance. The metal–support interaction that is vital for
redox catalytic performance for various surface reactions is presented.