Nonviral
vectors are gaining importance as gene delivery systems.
However, to meet the large-scale applications, their sustainable production
is of utmost importance. Hence, a cost-effective and one-pot strategy
for their bulk production is desirable. Herein, a sustainable method
for the facile production of nonviral gene vectors, using ε-poly-l-lysine and DNA, having the potential for gene delivery applications
was developed using ionic liquids. The hemocompatible nanosized negatively
charged polyplexes thus prepared were stable in aqueous media and
were found to be noncytotoxic against human HeLa cells. The method
developed produces no byproducts and, hence, has maximum atom economy,
which is essential while considering it for bulk production. Further,
the process is a single step and facilitated at room temperature (30
°C), which makes it energy efficient and cost-effective. Because
of the ease of production, the method for the production of polyplexes
reported herein may promote the bulk production of biopolymer-based
nonviral vectors for advanced gene delivery applications.