“…The mechanical behavior in welding is calculated and simulated to obtain the appropriate process parameters to minimize the residual stresses. The stressstrain model was developed through the theory of thermoelasticity and plasticity [75], in which the overall strain consists of the elastomeric, plastic, and thermal components. The errors between the simulated residual stresses and the experimental results are due to the simplification made in the simulation model.…”
Section: Stress Simulation For Laser Transmission Weldingmentioning
Laser transmission welding (LTW) is an excellent process for joining plastics and is widely used in industry. Numerical simulation is an important method and area for studying LTW. It can effectively shorten the experimental time and reduce research costs, aid in understanding the welding mechanism, and enable the acquisition of ideal process parameters. To enhance understanding of numerical simulation studies on LTW and facilitate research in this area, this paper presents a comprehensive overview of the progress made in numerical simulation of LTW, covering the following aspects: (a) characteristics of the three heat source models for LTW temperature field simulation, including surface heat source model, volumetric heat source model, and hybrid heat source model, along with the methods, results, and applications of temperature field simulation based on these models and experimental validation; (b) numerical simulation of thermal and residual stresses based on the temperature field; (c) numerical simulation of the melt flow field; and (d) predictive simulation of material degradation. The conclusion of the review and the prospects for further research work are eventually addressed.
“…The mechanical behavior in welding is calculated and simulated to obtain the appropriate process parameters to minimize the residual stresses. The stressstrain model was developed through the theory of thermoelasticity and plasticity [75], in which the overall strain consists of the elastomeric, plastic, and thermal components. The errors between the simulated residual stresses and the experimental results are due to the simplification made in the simulation model.…”
Section: Stress Simulation For Laser Transmission Weldingmentioning
Laser transmission welding (LTW) is an excellent process for joining plastics and is widely used in industry. Numerical simulation is an important method and area for studying LTW. It can effectively shorten the experimental time and reduce research costs, aid in understanding the welding mechanism, and enable the acquisition of ideal process parameters. To enhance understanding of numerical simulation studies on LTW and facilitate research in this area, this paper presents a comprehensive overview of the progress made in numerical simulation of LTW, covering the following aspects: (a) characteristics of the three heat source models for LTW temperature field simulation, including surface heat source model, volumetric heat source model, and hybrid heat source model, along with the methods, results, and applications of temperature field simulation based on these models and experimental validation; (b) numerical simulation of thermal and residual stresses based on the temperature field; (c) numerical simulation of the melt flow field; and (d) predictive simulation of material degradation. The conclusion of the review and the prospects for further research work are eventually addressed.
“…The combination of the process parameters determines the welding temperature, which influences the weld seam quality. Lakemeyer et al [117] designed a set of experimental examinations for quasi-simultaneous LTW to determine whether the energy input or the welding temperature has higher influence on the weld quality. They determined the influence of the energy input on the weld quality in PBT and PC and calculated the welding temperature for every L.F.F.F.…”
Section: Control Parameters Used In Laser Welding Of Plasticsmentioning
confidence: 99%
“…The analysis showed a higher influence of the welding temperature on the weld strength compared to the energy input. For industrial processes the welding temperature is more suitable for the characterization of optimal process parameters, although the energy input may be used as well [117].…”
Section: Control Parameters Used In Laser Welding Of Plasticsmentioning
confidence: 99%
“…Laser power [28,29,31,33,34,35,37,12,46,41,43,62,63,88,89,50,52,53,54,55,56,57,64,65,6,70,71,72,82,83,101,102,114,112,73,58,90,91,75,109,59,117,105,120,116,84] Welding speed [28,29,31,33,37,12,46,…”
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