A constant temperature range of the heating system plays an important role in the thermosonic bonding process. Heating block will provide enough heat for the heating system. In the paper, the thermal model of heating block and heating system were calculated by finite element method, and then some important conclusions were obtained. The change of temperature and thermal stress of block with the reference value of x and y was obtained. And an optimal structure of block for right temperature was built. The temperature distribution, thermal displacement and thermal stress distribution of the heating block and heating system were disclosed. The relevant change trends of temperature and thermal stress under the different load of temperature were investigated. These results can help improve the reliability of the heating system used in the thermosonic bonding process.