Abstract:One of the phenomena that accompanies metal cutting is extensive plastic deformation and fracture. The excess material is plastically deformed, fractured, and removed from the workpiece in the form of chips, the formation of which depends on the type of crack and their propagation. Even in case of the so-called 'continuous' chip formation there still has to be a fracture, as the cutting process involves the separation of a chip from the workpiece. Controlling the chip separation and its patterning in a suitabl… Show more
“…More specifically, the broad category of static overload includes more generic subjects also from the field of manufacturing-related topics, where the effect of deformation and fracture was studied as an important and undetached ingredient of the fabrication process per se (e.g., hot and cold working, machining). Therefore, the mostly "intense area" (Overload/Static) comprises studies concerning general deformation and fracture phenomena, as the result of instant loading/testing conditions [4,9,10,14,15,19] and studies related to manufacturing and production processes [6,7,12,13,16,20,22,25,26]. Testing and modeling procedures addressing the evolution of deformation and fracture during forming [7,13,26], the impact toughness, [4] and certain production process characteristics [25] are also included.…”
Section: Contributionsmentioning
confidence: 99%
“…Testing and modeling procedures addressing the evolution of deformation and fracture during forming [7,13,26], the impact toughness, [4] and certain production process characteristics [25] are also included. Nevertheless, shear fracture processes that emerged in machining and chip formation are also part of this broader group of studies, relevant to manufacturing topics (see [12,16,20]). Fatigue and Cyclic Loading [8,9,18]; c.…”
Section: Contributionsmentioning
confidence: 99%
“…(i) Casting and Metal Forming [6,7,11,13,15,19,[24][25][26] (ii) Machining [12,16,20] (iii) Chemical/Petrochemical [3,17,21,23] (iv) Heat Treatment [22] (v) General Plant Machinery [1,9,18,24] b. Fatigue and Cyclic Loading [8,9,18]; c. Corrosion and Environmentally Assisted Cracking [3,5,11,21]; d. Wear and Surface Degradation [1,24,27].…”
The era of lean production and excellence in manufacturing, while advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally friendly industrial processes [...]
“…More specifically, the broad category of static overload includes more generic subjects also from the field of manufacturing-related topics, where the effect of deformation and fracture was studied as an important and undetached ingredient of the fabrication process per se (e.g., hot and cold working, machining). Therefore, the mostly "intense area" (Overload/Static) comprises studies concerning general deformation and fracture phenomena, as the result of instant loading/testing conditions [4,9,10,14,15,19] and studies related to manufacturing and production processes [6,7,12,13,16,20,22,25,26]. Testing and modeling procedures addressing the evolution of deformation and fracture during forming [7,13,26], the impact toughness, [4] and certain production process characteristics [25] are also included.…”
Section: Contributionsmentioning
confidence: 99%
“…Testing and modeling procedures addressing the evolution of deformation and fracture during forming [7,13,26], the impact toughness, [4] and certain production process characteristics [25] are also included. Nevertheless, shear fracture processes that emerged in machining and chip formation are also part of this broader group of studies, relevant to manufacturing topics (see [12,16,20]). Fatigue and Cyclic Loading [8,9,18]; c.…”
Section: Contributionsmentioning
confidence: 99%
“…(i) Casting and Metal Forming [6,7,11,13,15,19,[24][25][26] (ii) Machining [12,16,20] (iii) Chemical/Petrochemical [3,17,21,23] (iv) Heat Treatment [22] (v) General Plant Machinery [1,9,18,24] b. Fatigue and Cyclic Loading [8,9,18]; c. Corrosion and Environmentally Assisted Cracking [3,5,11,21]; d. Wear and Surface Degradation [1,24,27].…”
The era of lean production and excellence in manufacturing, while advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally friendly industrial processes [...]
“…Combined (experimental, analytical, numerical model, etc.) [3,[6][7][8][12][13][14][15][16][18][19][20]22,25,26] As can be readily observed, the experimental and empirical approach is the dominant methodology of failure investigation. In addition, the emergence of numerical simulation, using finite element modeling (FEM), tends to be very popular in the prediction of material behavior and potential failure prevention.…”
Section: Contributionsmentioning
confidence: 99%
“…Reference Structural and pipeline steels [1,5,9,13,16,20,22,27] Cast iron [14,19] Special resistance and stainless steels [3,4,9,11,17,18,21,23,24] Wear resistant coatings and surface layers [24,27]…”
The article deals with the specification of the most suitable machining parameters for three newly designed end mills in the term of stability of the deep groove machining, at which the depth of cut is minimally twice higher the diameter of the cutter. Online vibration analysis was selected as a tool for goal achievement. The partial objective of the first phase of experimental research was to set the boundary conditions of vibrodiagnostics at the specification of the behaviour of three commercially produced milling cutters when the results were compared with the surface roughness achieved at the machining with individual cutting parameters. Vibrodiagnostic conditions were subsequently applied in the second phase of the experiment to determine the most suitable machining parameters of newly designed milling cutters. The Pinnacle VMC 650 CNC machining centre with Fanuc control system was used to perform the experiments. The material of cutters was S-grade sintered carbide, and all the designed cutters were PVD coated with the same AlTiN (aluminium titanium nitride) coating. The machined material was 16MnCr5 (1.7131) steel. The surface roughness analysis after machining by newly designed cutters pointed out that they are better as for the surface quality in comparison with the commercially produced end mills. Finally, it was possible to state that the four-tooth cutter 01-FVT with helix angles (β1= 39° and β2 = 41°) and tooth pitch (τ1 = 83° and τ2 = 97°) seems to be the best tool for milling deepshaped grooves among all the tested milling cutters.
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