Recent advances in electroless-plated Ni-P and its composites for erosion and corrosion applications: a review

Fayyad, Eman M.; Abdullah, Aboubakr M.; Hassan, Mohammad K.; Mohamed, A.M.A.; Jarjoura, George; Farhat, Zoheir

doi:10.1007/s42247-018-0010-4

Cited by 97 publications

(49 citation statements)

References 125 publications

(91 reference statements)

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“…Nickel phosphorus (NiP) coatings have propitious mechanical (better hardness, and improved wear and abrasion resistance) and anticorrosion properties, so they have applications in industries like automotive, oil and gas, electronics, and aerospace [ 1 , 2 , 3 ]. The electroless deposition method is extensively used for the fabrication of NiP coatings owing to its advantages, such as the formation of uniform thickness over the intricate shapes, the homogeneous composition throughout the structure, and the better adhesion with the substrate [ 4 , 5 , 6 ].…”

Section: Introductionmentioning

confidence: 99%

Corrosion and Heat Treatment Study of Electroless NiP-Ti Nanocomposite Coatings Deposited on HSLA Steel

et al. 2020

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Corrosion and heat treatment studies are essential to predict the performance and sustainability of the coatings in harsh environments, such as the oil and gas industries. In this study, nickel phosphorus (NiP)–titanium (Ti) nanocomposite coatings (NiP-Ti nanoparticles (TNPs)), containing various concentrations of Ti nanoparticles (TNPs) were deposited on high strength low alloy (HSLA) steel through electroless deposition processing. The concentrations of 0.25, 0.50 and 1.0 g/L TNPs were dispersed in the electroless bath, to obtain NiP-TNPs nanocomposite coatings comprising different Ti contents. Further, the effect of TNPs on the structural, mechanical, corrosion, and heat treatment performance of NiP coatings was thoroughly studied to illustrate the role of TNPs into the NiP matrix. Field emission scanning electron microscope (FESEM) and energy dispersive spectroscopy (EDX) results confirm the successful incorporation of TNPs into the NiP matrix. A substantial improvement in the mechanical response of the NiP matrix was noticed with an increasing amount of TNPs, which reached to its ultimate values (hardness 675 Hv, modulus of elasticity 18.26 GPa, and stiffness 9.02 kN/m) at NiP-0.5TNPs coatings composition. Likewise, the electrochemical impedance spectroscopy measurements confirmed a tremendous increase in the corrosion inhibition efficiency of the NiP coatings with an increasing amount of TNPs, reaching ~96.4% at a composition of NiP-0.5TNPs. In addition, the NiP-TNPs nanocomposite coatings also unveiled better performance after heat treatment than NiP coatings, due to the presence of TNPs into the NiP matrix and the formation of more stable (heat resistant) phases, such as Ni3P, Ni3Ti, NiO, etc., during the subsequent processing.

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Section: Introductionmentioning

confidence: 99%

Corrosion and Heat Treatment Study of Electroless NiP-Ti Nanocomposite Coatings Deposited on HSLA Steel

et al. 2020

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“…However, by nature, monolithic Ni-P coatings have low toughness upon deposition. The addition of nano-particles to electroless Ni-P coatings has found to enhance several properties [10] [12]. Brittle materials tend to fracture, similar to the fracture seen with indentation.…”

Section: Introductionmentioning

confidence: 91%

“…Ni-P coatings make an excellent candidate for protective pipeline coatings due to their superior wear and corrosion resistance [10] [11] [12]. However, by nature, monolithic Ni-P coatings have low toughness upon deposition.…”

Section: Introductionmentioning

confidence: 99%

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

MacLean¹,

Farhat²,

Jarjoura³

et al. 2019

JSEMAT

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The addition of superelastic NiTi to electroless Ni-P coating has been found to toughen the otherwise brittle coatings in static loading conditions, though its effect on erosion behaviour has not yet been explored. In the present study, spherical WC-Co erodent particles were used in single particle impact testing of Ni-P-nano-NiTi composite coatings on API X100 steel substrates at two average velocities-35 m/s and 52 m/s. Erosion tests were performed at impact angles of 30˚, 45˚, 60˚, and 90˚. The effect of NiTi concentration in the coating was also examined. Through examination of the impact craters and material response at various impact conditions, it was found that the presence of superelastic NiTi in the brittle Ni-P matrix hindered the propagation of cracks and provided a barrier to crack growth. The following toughening mechanisms were identified: crack bridging and deflection, micro-cracking, and transformation toughening.

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“…Composites are applied in a wide range of applications because of their promising properties [117][118][119][120][121][122][123][124][125]. To illustrate, the corrosion behavior of BCN films has been attracted a growing attention of researchers to allow their application in different environments.…”

Section: Corrosion Studiesmentioning

confidence: 99%

A brief overview of RF sputtering deposition of boron carbon nitride (BCN) thin films

2018

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A great part of interest has been paid for fabricating new materials with novel mechanical, optical, and electrical properties. Boron carbon nitride (BCN) ternary system was applied for variable bandgap semiconductors and systems with extreme hardness. The purpose of this literature review is to provide a brief historical overview of B 4 C and BN, to review recent research trends in the BCN synthesizes, and to summarize the fabrication of BCN thin films by plasma sputtering technique from B 4 C and BN targets in different gas atmospheres. Pre-set criteria are used to discuss the processing parameters affecting BCN performance which includes the gasses flow ratio and effect of temperature. Moreover, many characterization studies such as mechanical, etching, optical, photoluminescence, XPS, and corrosion studies of the RF sputtered BCN thin films are also covered. We further mentioned the application of BCN thin films to enhance the electrical properties of metal-insulator-metal (MIM) devices according to a previous report of Prakash et al. (Opt. Lett. 41, 4249, 2016).

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Recent advances in electroless-plated Ni-P and its composites for erosion and corrosion applications: a review

Cited by 97 publications

References 125 publications

Corrosion and Heat Treatment Study of Electroless NiP-Ti Nanocomposite Coatings Deposited on HSLA Steel

Corrosion and Heat Treatment Study of Electroless NiP-Ti Nanocomposite Coatings Deposited on HSLA Steel

Erosion and Toughening Mechanisms of Electroless Ni-P-Nano-NiTi Composite Coatings on API X100 Steel under Single Particle Impact

A brief overview of RF sputtering deposition of boron carbon nitride (BCN) thin films

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