Recent advances and future trends in processing methods and characterization technologies of aluminum foam composite structures: A review

Ji, Ce; Huang, Huagui; Wang, Tao; Huang, Qingxue

doi:10.1016/j.jmapro.2023.03.015

Cited by 36 publications

(14 citation statements)

References 163 publications

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“…The hardening layer of SS was broken and cracks were formed on the surface. The fresh Cu matrix was exposed to bond the fresh SS matrix under the action of the rolling force, forming a mechanical bonding at the interface [40]. After the rst-pass rolling, there were residual compressive stress and numerous pores at the interface.…”

Section: Deformation Behavior Of Composite Stripmentioning

confidence: 99%

Research on fabricating Cu/stainless steel composite thin strips by two-pass cold roll-bonding with intermediate annealing

Niu,

Ding,

Zhang

et al. 2023

Int J Adv Manuf Technol

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Roll-bonding is feasible to fabricate T2 copper (Cu)/ Stainless steel (SS) composite thin trips, which have great potential in micromanufacturing, robotics, aerospace, and other applications. However, the effective bonding of Cu and SS could be hindered by limited diffusion of the elements and uncoordinated deformation of the metal matrices. In this study, Cu/SS composite strips with 0.24mm thickness were prepared by the twopass cold rolling process with intermediate annealing at 400 ~ 1000℃. The in uences of the intermediate annealing process on the tensile and peeling strength were investigated. Finite element simulation and microstructure evaluation were carried out to analyze the deformation behaviors and bonding mechanisms of the strips. The results indicate that the deformation coordination in the second-pass rolling and the bonding strength were improved by appropriate intermediate annealing processes. The difference in the deformation resistance between Cu and SS became the lowest by intermediate annealing at 1000℃, while the deformation of Cu and SS was severely uncoordinated by annealing at 600℃. The peel strength and elongation of the strips annealed at 1000℃ were 11.65 ± 0.7N/mm and 34.8 ± 1.3% after the second-pass rolling, which were 79.23% and 6.64 times higher than the strips manufactured without intermediate annealing, respectively. In this work, Cu/SS thin strips with high bond strength and ductility were successfully manufactured by appropriate intermediate annealing process, and the bonding mechanisms were systematically discussed.Highlights les.docx

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Section: Deformation Behavior Of Composite Stripmentioning

confidence: 99%

Research on fabricating Cu/stainless steel composite thin strips by two-pass cold roll-bonding with intermediate annealing

Niu,

Ding,

Zhang

et al. 2023

Int J Adv Manuf Technol

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“…Subsequently, an aluminum alloy solution is infiltrated into the pores of the ceramic framework to prepare a three-dimensional network Al 2 O 3 ceramic framework-reinforced aluminum-based composite material, Al 2 O 33D /Al. In this material, Al 2 O 33D and Al interpenetrate in three-dimensional space, exhibiting isotropy and a unique structure [ 6 ]. Such materials are referred to as interpenetration phase composites (IPC) [ 7 ].…”

Section: Introductionmentioning

confidence: 99%

Corrosion Behavior of 10 ppi TAD3D/5A05Al Composite in a Chloride Environment

Li,

Wang,

Chen

et al. 2024

Materials

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This study utilizes desalted and denitrated treated aluminum dross (TAD) as a raw material, along with kaolin and 10 ppi (pores per inch) polyurethane foam as a template. The slurry is converted into an aluminum dross green body with a three-dimensional network structure using the impregnation method. A three-dimensional network aluminum dross ceramic framework (TAD3D) is created at a sintering temperature of 1350 °C. The liquid 5A05 aluminum alloy at a temperature of 950 °C infiltrates into the voids of TAD3D through pressureless infiltration, resulting in TAD3D/5A05Al composite material with an interpenetrating phase composite (IPC) structure. The corrosion behavior of TAD3D/5A05 composite material in sodium chloride solution was examined using the salt spray test (NSS) method. The study shows that the pores of the TAD3D framework, produced by sintering aluminum dross as raw material, are approximately 10 ppi. The bonding between TAD3D and 5A05Al interfaces is dense, with strong interfacial adhesion. The NSS corrosion time ranged from 24 h to 360 h, during which the composite material underwent pitting corrosion, crevice corrosion and self-healing processes. Results from Potentiodynamic Polarization (PDP) and Electrochemical Impedance Spectroscopy (EIS) indicate that, as corrosion progresses, the Ecorr of TAD3D/5A05Al decreases from −0.718 V to −0.786 V, and Icorr decreases from 0.398 μA·cm−2 to 0.141 μA·cm−2. A dense oxide film forms on the surface of the composite material, increasing the anodic Tafel slope and decreasing the cathodic Tafel slope, thus slowing down the rates of cathodic and anodic reactions. Factors such as lower interface corrosion resistance or a relatively weak passivation film at the interface do not significantly diminish the corrosion resistance of TAD3D and 5A05Al. The corrosion resistance of the composite material initially decreases and then increases.

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“…However, it also has the problem of low tensile and flexural strength because it is composed of many pores with thin cell walls. Composite materials consisting of aluminum foam and dense surface sheets are an effective solution to this problem [ 3 , 4 , 5 ]. Metal sheets are often used as dense sheet materials [ 3 , 4 , 5 , 6 , 7 ].…”

Section: Introductionmentioning

confidence: 99%

“…Composite materials consisting of aluminum foam and dense surface sheets are an effective solution to this problem [ 3 , 4 , 5 ]. Metal sheets are often used as dense sheet materials [ 3 , 4 , 5 , 6 , 7 ]. In recent years, composite materials of aluminum foam and lightweight resin have also been attempted to meet the trend toward multi-materials [ 8 , 9 , 10 , 11 ].…”

Section: Introductionmentioning

confidence: 99%

Fabrication of Composite Material by Directly Printing Resin on Aluminum Foam by 3D Printer

Hangai,

Yamazaki,

Suzuki

et al. 2024

Materials

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Aluminum foam has relatively low tensile and flexural strengths because it is composed of many pores with thin cell walls. One method of strengthening aluminum foam is to fabricate a composite material with a dense lightweight resin. In this study, the fabrication of composite materials by directly printing resin on an aluminum foam surface using a 3D printer was attempted. The resin was directly printed on both heated and unheated aluminum foam. It was shown that composite materials consisting of aluminum foam and resin can be fabricated by directly printing resin with a 3D printer on both heated and unheated aluminum foam. The resin was softened during the printing process in the case of directly printed resin on heated aluminum foam, allowing more resin to penetrate into the pores than in the case of directly printed resin on unheated aluminum foam. In addition, it was shown that resin can be directly printed on the aluminum foam with a high bonding strength, as a large amount of resin penetrated into the pores, resulting in an anchor effect. That is, composite materials consisting of aluminum foam and arbitrary-shaped resin with relatively high bonding strength can be fabricated when a large amount of resin is allowed to penetrate into the pore.

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Recent advances and future trends in processing methods and characterization technologies of aluminum foam composite structures: A review

Cited by 36 publications

References 163 publications

Research on fabricating Cu/stainless steel composite thin strips by two-pass cold roll-bonding with intermediate annealing

Research on fabricating Cu/stainless steel composite thin strips by two-pass cold roll-bonding with intermediate annealing

Corrosion Behavior of 10 ppi TAD3D/5A05Al Composite in a Chloride Environment

Fabrication of Composite Material by Directly Printing Resin on Aluminum Foam by 3D Printer

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