The launch environment is a challenging regime to work due to changing system dynamics, changing environmental loading, joint compression loads that cannot be easily applied on the ground, and control effects. Operational testing is one of the few feasible approaches to capture system level dynamics since ground testing cannot reproduce all of these conditions easily. However, the most successful applications of Operational Modal Testing involve systems with good stationarity and long data acquisition times. This paper covers an ongoing effort to understand the launch environment and the utility of current operational modal tools. This work is expected to produce a collection of operational tools that can be applied to non-stationary launch environment, experience dealing with launch data, and an expanding database of flight parameters such as damping. This paper reports on recent efforts to build a software framework for the data processing utilizing existing and specialty tools; understand the limits of current tools; assess a wider variety of current tools; and expand the experience with additional datasets as well as to begin to address issues raised in earlier launch analysis studies.
INTRODUCTIONThe spacecraft launch environment is a highly complex and non-stationary event that is characterized by high amplitude input forces, highly variable loads, a wide spectrum of responses, constantly changing vehicle mass, active control interactions, staging, and limited instrumentation. At the same time, structural response analyses and loads estimations must be performed with models that are only partially validated using ground test data due to the fact that access to diagnostic and environmental ground tests are limited. To compound matters, projects are tending to use reduced uncertainty factors designed to protect for loads increases and model unknowns. As a result, the designs progress rapidly before loads and structural problems are uncovered. This means that there are very few tools available to recover from structural dynamics issues in such a dynamic environment without costly redesigns late in the design cycle or in early operations.