Primary Crystallization Studies and Abrasion Analysis of Cr-Ni-Mo Cast Steel

Medium-alloy ductile iron with a SiMo ferritic matrix has very good heat resistance. The addition of chromium and aluminum also increases this resistance. This article presents the impact of chromium and aluminum on the structure of SiMo cast iron, especially their impact on the deformation of the spherical graphite precipitates and the formation of M6C and M3C2 carbide phases. These carbides are formed in a ferritic matrix or at the grain boundaries, resulting in increased hardness and a drastic reduction in impact strength. The article presents the influence of heat treatment on the material’s microstructure and resistance to abrasive wear. Chromium and aluminum additions can also indirectly reduce the abrasive wear resistance of SiMo cast iron. The presented research shows the possibility of doubling the abrasive wear resistance of SiMo cast iron.

Section: Methodsmentioning

confidence: 99%

Evaluation of Microstructure and Abrasive Wear-Resistance of Medium Alloy SiMo Ductile Cast Iron

Dyrlaga,

Zapała,

Morgiel

et al. 2024

“…The abrasive wear-resistance tests in reciprocating motion and by using the pin-on-disc method were carried out on prototype devices designed in the Department of Foundry Engineering in Gliwice [27,28]. Wear analysis was executed on square cross-section samples (see Figure 4); the surface area of the sample facing the abrasive was 100 mm 2 .…”

Section: Methodsmentioning

confidence: 99%

Inhibition of Carbide Growth by Sr in High-Alloyed White Cast Iron

Dojka

2022

Chromium cast irons have gained a well-settled position among wear-resistant materials where a low manufacturing cost is one of the key factors. The wear properties of these alloys are commonly improved by the addition of carbide-forming inoculating elements such as Ti, V, B, etc., allowing the formation of underlays for the precipitation of both M7C3 carbides and austenite. On the other hand, Sr may work as a surface-active element that adsorbs on the surface of the growing crystal, inhibiting its growth. This mechanism may support the M7C3 nucleation process. The experiment was conducted on near-eutectic chromium cast irons with 20% of Cr and 2.5–3% of C. Different amounts of strontium were used as the microstructure modifier. The improvement of carbides’ stereological parameters and collocation resulted in the improvement in functional properties—wear resistance and impact strength without a significant increase in hardness as well as a decrease in carbide phase. Two types of wear studies with a modified pin-on-disc method and tests in reciprocating motion of samples in the metal-mineral system were performed. The results showed that addition modification with Sr can increase the impact strength of the alloy. EDS analysis of the samples provided results similar to hypoeutectic Al-Si alloys modified with strontium.

“…To determine the influence of additives on the abrasive wear resistance, experimental tests of alloys were performed using two gravimetric methods in different sample motions (reciprocation and rotation) using the pin-on-disc method. Tests were conducted on prototype devices designed in the Department of Foundry Engineering in Gliwice [ 20 , 21 ].…”

Section: Methodsmentioning

confidence: 99%

Bifilm Defects in Ti-Inoculated Chromium White Cast Iron

Dojka

Stawarz

2020

In recent years, white chromium cast iron has gained a well-settled position among wear-resistant materials. In recent times, chromium cast iron samples containing titanium have attracted attention. In cast iron samples, titanium combines with carbon and forms TiC particles, which may be form a crystallization underlay for eutectic M7C3 carbides and austenite. Accordingly, the inoculation process occurring in the crystallizing alloy should result in the proper, regular distribution of fine eutectic chromium carbides in the austenitic matrix. The presented research was conducted on 20% Cr hypoeutectic white cast iron with the addition of 0.5, 1, and 2% of Ti. Ti inoculation and the presence of TiC allowed for superior wear properties to be obtained. However, the conducted study revealed a significant decrease in the impact strength of examined alloys, especially for the cast iron samples with a high amount of Ti, in which the TiC compounds agglomerated. Titanium compounds accumulate in clusters and their distribution is irregular. Most of the TiC compounds were transported by the crystallization front into the center of the castings, where micropores were formed, meaning they were no longer effective crystallization underlays. In the authors’ opinion, the agglomerate formation is strictly connected with the appearance of bifilm defects in the casting microstructure. The conducted research shows how an incorrect volume of an additive may have negative influences on the properties of the casting. This is a vital issue not only from a technological point of view, but also for economic reasons.