Understanding the behavior of lithium (Li)-sulfur (S) cells under lithium polysulfide (LiPS)-saturated condition, especially determining whether LiPS solubility is an intrinsic limit for cell capacity, is of great interest for the development of high energy density Li-S batteries. In this work, sets of Li-S cells were tested under designed scenarios to demonstrate the effect of LiPS solubility on cell capacity. It revealed that when LiPS solubility limit is reached, though sulfur can be reduced to solid state LiPS, it cannot further convert to subsequent discharge products and contribute to cell capacity. Li-S batteries with a theoretical specific capacity of 1672 mAh g −1 , are among the most promising candidates for next generation rechargeable batteries due to the high energy density, low raw material cost and environmental friendliness.1 Most of the current research on Li-S batteries has been performed using LiPS-soluble electrolytes. Although the dissolution of LiPS causes parasitic redox shuttle reactions, the electrolyte with high LiPS solubility and low viscosity is still favorable for high sulfur utilization and fast reaction kinetics.Among the various technical issues with Li-S batteries, the challenge of LiPS solubility is less recognized due to the commonly high electrolyte/sulfur (E/S in mL g −1 ) ratios used in the literature so that the established LiPS concentrations are well below the solubility limit. As a matter of fact, the energy density of practical Li-S batteries strongly depends on the E/S ratio.2-4 The E/S ratio sets an upper bound on LiPS dissolution, and the maximum solubility of LiPS species reported in the widely used ether solution ([S] = ∼6 M) 5 corresponds to an E/S ratio of 5.2 mL g −1 . If the minimum E/S ratio is determined by LiPS solubility, then in the above case electrolyte weight will dominate the battery weight and the theoretical specific energy of an ideal Li-S cell is less than 500 Wh kg −1 (see Supplementary Material). Therefore, achieving reversible electrochemistry under low E/S ratio condition is necessary for successful commercialization of high energy density Li-S system and LiPS solubility limit would become a crucial issue under the lean electrolyte condition.In this work, three types of cathodes, i.e., sulfur-free cathodes, sulfur cathodes with solid state LiPS loading (denoted as C/LiPS cathodes) and sulfur cathodes with sulfur loading (denoted as C/S cathodes), were tested under designed scenarios to demonstrate the effect of LiPS solubility on cell capacity.
ExperimentalA freestanding, three-dimensional macroporous carbon nanotube (CNT) foam was used as the sulfur host, whose synthesis method was reported elsewhere. 6,7 It offers a constant carbon loading and eliminates the use of a current collector. The obtained foam has a controlled thickness of ∼100 μm and porosity of ∼94%. The selected LiPS species Li 2 S 8 was prepared by mixing stoichiometric amounts of commercial sulfur powder and Li 2 S powder in 1,2-dimethoxyethane (DME) solution. The precursor so...