Mathematical modeling for 5-fluorouracil (5-FU) nanoparticle synthesis via gas antisolvent (GAS) process was investigated. 5-FU was precipitated from a dimethyl sulfoxide (DMSO) solution using CO 2 as antisolvent. The particle size was controlled by nucleation and growth rates, therefore, the kinetic modeling study is essential. Thermodynamic modeling was applied to determine optimal operating conditions for experimental 5-FU synthesis. Kinetic parameters were evaluated by fitting the particle size distribution predicted by the model to experimental data. The experimental and modeling results indicated that the particle size decreased with increasing the antisolvent addition rate.
IntroductionSince conventional methods of particle micronization, such as jet milling, suffer from various shortcomings [1, 2], alternative methods like particle micronization with supercritical fluid (SCF) became attractive for the pharmaceutical industry [3][4][5][6][7][8]. In most of these techniques, supercritical CO 2 was applied, as it is nontoxic, nonreactive, nonflammable, and inexpensive [9,10]. Particle size distribution could be controlled by changing the operating variables, such as temperature, antisolvent addition rate, and initial solute concentration [8,11].Micronization processes with an SCF as antisolvent have been investigated in recent years [12][13][14][15][16][17][18][19][20][21][22][23][24]. In the gas antisolvent (GAS) process, a solute is dissolved in an organic solvent. The solution is then expanded by CO 2 injection into a precipitator. Sharp reduction of solute solubility in the liquid phase is observed, and subsequently the particle is precipitated. Many experimental studies were performed to produce micro-and nanoparticles via the GAS process [2,3,7,10,12,13]. Phase equilibrium models are essential to evaluate the feasibility of this process. A new definition of volume expansion was proposed to determine the thermodynamic criteria [25]. Optimum conditions for ternary systems were investigated [26].Modelings of phenanthrene and belcomethasone-17,21-dipropionate precipitation via an antisolvent process were described [27][28][29][30].5-Fluorouracil (5-FU) is applied in the treatment of cancers [31]. Çiftçi et al. [32] investigated the creation of microspheres of 5-FU from polylactic acid by means of a solvent evaporation technique. Production of 5-FU nanoparticles with solutionenhanced dispersion by the supercritical method at pressures of 10 and 15 MPa at 40°C was studied [33].Optimal conditions for 5-FU precipitation via the GAS process were obtained by thermodynamic modeling. 5-FU nanoparticles were synthesized experimentally under various antisolvent flow rates. Kinetic modeling was investigated and validated by comparison of experimental and predictive data. Nucleation and growth rate parameters were attained by comparing experimental and modeling data.
Thermodynamic ModelingAppropriate operations in the experiments of 5-FU precipitation were obtained via thermodynamic modeling. The Peng Robinson equat...