To produce a consistent and fine nanofiber with a higher yield, electrospinning with a redesigned spinneret has been used. The principle that a curved or sharp edge activates a greater electric field intensity that stretches the jet into a thinner and denser electro spinning nanoweb is the subject of this research. In the electrospinning process, a curved nozzle spinneret outperforms a circular nozzle spinneret and a standard needle type in terms of electric field intensity and dispersion. It has been discovered that a high electric field intensity causes a 30% reduction in fiber diameter, the development of a denser fiber web, and an increase in production rate up to280 mg h−1.For testing as an air filtration material, the electro-spun nano web of Poly (vinyl alcohol) (PVA) is accumulated as a membrane and sandwiched with polypropylene nonwoven fabric. The nonwoven membrane can filter particles down to 2-3 microns, whereas the sandwiched PVA nano-fiber can filter particles into nanometers. This research could lead to the low-cost manufacture of Nano-membranes using a simple electrospinning setup.