Subatmospheric chemical vapor deposited (SACVD) tetraethylorthosilicate (TEOS) oxide provides excellent deposition profiles for submicron device structures. The film properties, such as wet etch rate, shrinkage, and cracking resistance, as well as step-coverage, depend strongly on the Q-to-TEOS ratio. The SACVD oxide film quality correlates to step-coverage and gap-filling ability, and both can be controlled by varying the Q-to-TEOS ratio.In very large scale integrated (VLSI) manufacturing, multilevel metallization schemes require dielectrics with excellent step-coverage, gap-filling, and planarizing capability, and at the same time good film properties. In particular, subatmospheric pressure CVD TEOS/O3 oxide t'2 has demonstrated excellent step-coverage due to the surfacelimited nature of its reaction kinetics. For example, the SACVD oxide is capable of submicron gap-filling (at 0.4 ~m metal line spacing with 2.5:1 aspect ratio), whereas the other widely used oxide, plasma-enhanced TEOS (PECVD) oxide 3 is not. However, the SACVD oxide provides different film quality compared to PECVD oxide. 3 The SACVD films are similar to those obtained with TEOS/O3 atmospheric pressure chemical vapor deposition (APCVD). 4-7 The SACVD films have higher wet etch rates and shrinkage rates than the PECVD films, indicating that the SACVD oxides are porous films. Film quality of the SACVD oxide can be improved by optimizing the process parameters, including deposition temperature and ozone-to-TEOS ratio. High deposition temperature results in better film quality. t,2 However, high temperature is not practical for gapfilling between metal lines in device fabrication. Ozone-to-TEOS ratio therefore becomes the most important factor in determining the film quality of the SACVD oxide. The results presented demonstrate that the step-coverage and film quality of the SACVD oxides correlate to each other, and they also depend on underlying base materials. ~' 9 Both step-coverage and film properties show significant dependence on the Q-to-TEOS ratio. Here, step-coverage, as well as film properties such as wet etch rate, film shrinkage, stress-temperature behavior, and cracking resistance of the SACVD oxide are investigated as a function of the O3-to-TEOS ratio.
ExperimentalThe SACVD oxide films were deposited in an Applied Materials Precision 5000 CVD reactor. ~ The process gas was introduced from a showerhead over the wafer, and was exhausted through a throttled valve below the wafer. TEOS vapor was supplied to the reactor by bubbling a carrier gas, helium, through a TEOS bubbler which is temperature controlled at 48~ Ozone is generated to between 8 to 9 weight percent in oxygen by an ozonizer, Onoda, Model OR-4ZA, and added to TEOS/He gas before the showerhead. The SACVD oxide was deposited at a pressure of 600 Torr and a deposition temperature of 400~ using an electrode spacing of 5.6 mm. Two types of substrates were used for this study. One was bare silicon (p-type with boron dopant, <100> orientation); the other was plasma-enhanced TEOS ...