“…For the Fe20γ Al material, methane conversion values in the DCFB-CLC at TUV were widespread in the 40-60% interval with no clear tendency when the oxygen carrier to fuel ratio or the solids inventory in the fuel reactor were varied. 10,15 However, no detailed information about operating conditions are available. The fuel and air reactor models were used in a coupled way to predict the methane conversion for the following operational condition: Power = 120 kW; T = 950°C, P FR = P AR = 7 kPa, φ = 1.9 and λ = 1.2.…”
Section: Model Validationmentioning
confidence: 99%
“…These materials have also been tested in the 120 kW th CLC unit at Vienna University of Technology (TUV). 9,10 This unit is a dual circulating fluidized bed (DCFB) system, which consists of two hydraulically connected circulating fluidized bed reactors. Complete combustion was not reached in any case.…”
mentioning
confidence: 99%
“…9 Lower CH 4 conversion values, in the range 40-60%, were achieved using the iron material. 10 These results were unexpected because of the better gas-solid contact in a circulating fluidized bed compared to the bubbling fluidized bed. 11 However, almost complete combustion of CH 4 was achieved in a 150 kW th CLC unit at SINTEF with the impregnated Cu-based material.…”
Chemical looping combustion (CLC) is a novel technology for the combustion of fuels with inherent CO 2 capture. CLC is based on the transference of oxygen from air to fuel by means of an oxygen carrier which is based on a metal oxide. CuO/Al 2 O 3 (14 wt.% CuO) and Fe 2 O 3 /Al 2 O 3 (20 wt.% Fe 2 O 3 ) particles have been used in several CLC units with different results when methane combustion was evaluated. In order to shed light on the main processes affecting methane conversion in CLC, a mathematical model for a dual circulating fluidized bed (DCFB) system was developed to simulate the behavior of CuO/Al 2 O 3 and Fe 2 O 3 /Al 2 O 3 in a CLC unit. The model consists of the coupling of individual fuel and air reactor models to simulate steady state of the CLC unit. Individual models consider both the fluid dynamics of the fluidized beds at the high velocity regime and the corresponding kinetics of oxygen carrier reactions, that is, reduction in the fuel reactor and oxidation in the air reactor. The model was validated using results obtained in a 120 kW th CLC unit with CuO/Al 2 O 3 and Fe 2 O 3 /Al 2 O 3 particles. The validated model was used to simulate the performance of these materials in the 10 MW th CLC unit. Desing parameters of the fuel and air reactors as well as the suitable particle size of the oxygen carriers were determined in order to achieve the complete combustion of natural gas in the CLC unit as a function of the oxygen carrier properties.
“…For the Fe20γ Al material, methane conversion values in the DCFB-CLC at TUV were widespread in the 40-60% interval with no clear tendency when the oxygen carrier to fuel ratio or the solids inventory in the fuel reactor were varied. 10,15 However, no detailed information about operating conditions are available. The fuel and air reactor models were used in a coupled way to predict the methane conversion for the following operational condition: Power = 120 kW; T = 950°C, P FR = P AR = 7 kPa, φ = 1.9 and λ = 1.2.…”
Section: Model Validationmentioning
confidence: 99%
“…These materials have also been tested in the 120 kW th CLC unit at Vienna University of Technology (TUV). 9,10 This unit is a dual circulating fluidized bed (DCFB) system, which consists of two hydraulically connected circulating fluidized bed reactors. Complete combustion was not reached in any case.…”
mentioning
confidence: 99%
“…9 Lower CH 4 conversion values, in the range 40-60%, were achieved using the iron material. 10 These results were unexpected because of the better gas-solid contact in a circulating fluidized bed compared to the bubbling fluidized bed. 11 However, almost complete combustion of CH 4 was achieved in a 150 kW th CLC unit at SINTEF with the impregnated Cu-based material.…”
Chemical looping combustion (CLC) is a novel technology for the combustion of fuels with inherent CO 2 capture. CLC is based on the transference of oxygen from air to fuel by means of an oxygen carrier which is based on a metal oxide. CuO/Al 2 O 3 (14 wt.% CuO) and Fe 2 O 3 /Al 2 O 3 (20 wt.% Fe 2 O 3 ) particles have been used in several CLC units with different results when methane combustion was evaluated. In order to shed light on the main processes affecting methane conversion in CLC, a mathematical model for a dual circulating fluidized bed (DCFB) system was developed to simulate the behavior of CuO/Al 2 O 3 and Fe 2 O 3 /Al 2 O 3 in a CLC unit. The model consists of the coupling of individual fuel and air reactor models to simulate steady state of the CLC unit. Individual models consider both the fluid dynamics of the fluidized beds at the high velocity regime and the corresponding kinetics of oxygen carrier reactions, that is, reduction in the fuel reactor and oxidation in the air reactor. The model was validated using results obtained in a 120 kW th CLC unit with CuO/Al 2 O 3 and Fe 2 O 3 /Al 2 O 3 particles. The validated model was used to simulate the performance of these materials in the 10 MW th CLC unit. Desing parameters of the fuel and air reactors as well as the suitable particle size of the oxygen carriers were determined in order to achieve the complete combustion of natural gas in the CLC unit as a function of the oxygen carrier properties.
“…There have been significant advances in metal oxide OC such as Fe, Ni, Cu, and Mn for chemical looping applications (Kang et al, 2010;Gu et al, 2015;Jiang et al, 2017). Among these materials, Fe-based OC has attracted increasing attention because of its high oxygen release capacity (Cheng et al, 2018), cost benefits (He et al, 2013;Mayer et al, 2018) as well as environmental compatibility (Luo et al, 2014;Chen et al, 2021). In addition, due to their sulfur tolerance, Fe-based oxygen carriers can react with acid gases or even solid sulfur fuels without affecting its reactivity and phase (Garcia-Labiano et al, 2014;Garcia-Labiano et al, 2016).…”
Copper slag, an important by-product of the copper smelting process, is mainly composed of 2FeO SiO2, Fe3O4, and SiO2. Due to the sufficient metal oxides, copper slag is regard as a potential oxygen carrier (OC), which can be applied in chemical looping technology. This research proposed to use the granulated copper slag particles as precursor to produce oxygen carrier. Through this method, waste heat of the high-temperature slag can be fully recovered, eliminating the complicated copper slag pretreatment process. In this paper, the reactivity of granulated copper slag after redox calcination was studied by X-ray diffractometer (XRD) and Scanning Electron Microscope (SEM), the highest reactivity occurred at 1,000°C. In addition, the oxygen release and absorption performance of OC were tested in thermal-gravimetric (TG). According to theoretical calculations, the mass loss caused by oxygen release accounts for 70.57% of the total loss and the mass reached by 4.2% at 1,000°C in oxygen absorption experiment. The copper slag modified through calcining in redox condition was proved to be a promising oxygen carrier in chemical looping process. Furthermore, the performance research on OC also provided theoretical references for the operating paraments of OC circulating between air reactor and fuel reactor in practical chemical looping processes.
“…Hence, commercial applications of CLC is heavily dependent on the availability of high‐performance and cost‐effective OCs. Properties necessary for an effective OC include the following: high oxygen transport capacity, which reduces the demand of bed materials circulating in the CLC unit and, as a result, lowers the unit size and running cost; high redox reactivity, as the OC is supposed to convert fuel and then be re‐oxidized by air alternatively in a short time; durable cyclic stability, as the OC is supposed to be agglomeration resistance and maintain its performance during the circulation as long as possible; high mechanical strength, which is helpful to mitigate the adverse effects of attrition and crushing of the OC particles during the operation; low cost, since the possible commercial applications of CLC have been taken seriously the primary concern is to develop cost‐effective OCs; and environment‐friendly, the OC must be non‐toxic to eliminate the potential hazards for ecological environment as much as possible. Iron‐based OCs have distinguished themselves from the other candidates (eg, Ni, Mn, Cu, and Co based OCs) and been considered as the most competitive OCs as they best meet the above evaluation criteria .…”
Summary
Development of a cost‐effective oxygen carrier (OC) for chemical looping combustion (CLC) technology remains an important task to be accomplished. Bauxite waste red mud from the United States has shown promise as an OC, but bauxite waste from China has not been evaluated extensively although huge quantities of it exists. In comparison, the Chinese bauxite waste usually contains low Fe2O3 and high Na concentration. Hence, the purpose of this study was to evaluate a typical red mud (from Zibo, China) with low Fe2O3/Na mass ratio for its potential as a cost‐effective OC during CLC processing. Parametric reactor testing was accomplished with a focus on OC reactivity during CLC, and evaluations were accomplished of morphologies, elemental concentrations, and mechanical strengths before and after reaction testing; special attention was paid to the stability of Na. These results showed that Zibo red mud (a) used as an OC during CLC had satisfactory reactivity particularly after pre‐calcination at 1250°C, (b) had high contents of Na that were stable and uniformly distributed during reaction testing and formed NaAlSiO4 during sample calcination and reaction testing, and (c) showed high mechanical strengths that were similar to those of other oxygen carriers. Considering that huge amounts of this inexpensive Zibo red mud are located within areas near aluminum processing plants, it may become a promising material as an OC for CLC processing.
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