Performance data are presented on two sets of 8-cm-diam carbon-carbon (C-C) composite ion optics assemblies. Each C-C grid was designed and fabricated to grid feature geometries that were identical to the NSTAR ion engine, and their performance was characterized by mounting them to an 8-cm-diam plasma source. The only difference between the assemblies was that one set was dished while the other set was flat. Electron backstreaming and impingement-limited total voltage data were measured over wide beam current ranges for both the flat and dished ion optics assemblies. Electron backstreaming performance was observed to be in good agreement with NSTAR data. Impingement-limited total voltage behavior for the flat grids was observed to be similar to an 8-cm ion optics system fabricated from pyrolytic graphite. The dished grids displayed less total voltage margin because of slightly larger grid-to-grid spacing near the central regions of the assembly. Random vibration tests were successfully performed up to 29 g rms , which demonstrated the structural integrity of both grid assemblies. Test data are also presented for subscale ion optics assemblies (gridlets) that were fabricated from carbon-carbon composites using the same processes used to fabricate full-size grid assemblies. The gridlets were used to characterize impingement and backstreaming limits on beamlet current over intragrid electric field conditions ranging from 2.3 to 3.4 kV/mm. The test results reported herein using carbon-carbon composites support the feasibility of directly replacing grid assemblies fabricated from molybdenum. A discussion is also presented of the anticipated lifetime enhancement afforded by carbon-based ion optics systems that show the promise of low sputter erosion rates.
Nomenclatured = diameter, mm f = frequency, Hz Isp = specific impulse, s J = current, A j = current density of bombarding ions, A/m 2 = distance, mm m = mass of an atom of a surface being sputtered by energetic ion bombardment, kg Q = resonance quality factor, m/m t = thickness, mm V = voltage, V Y = sputter yield, atoms/ion β = propellant throughput enhancement factor ρ = density, gm/cm 3 Subscripts a = accelerator B = beam b= beamlet (or per aperture set quantity) C = carbon COL = crossover limit cc = center to center g = grid Mo = molybdenum min = minimum n = natural PL = perveance limit rms = root mean square s = screen t = thickness or total