Conspectus
Syngas conversion is a key platform for efficient
utilization of
various carbon-containing resources including coal, natural gas, biomass,
organic wastes, and even CO2. One of the most classic routes
for syngas conversion is Fischer–Tropsch synthesis (FTS), which
is already available for commercial application. However, it still
remains a grand challenge to tune the product distribution from paraffins
to value-added chemicals such as olefins and higher alcohols. Breaking
the selectivity limitation of the Anderson–Schulz–Flory
(ASF) distribution has been one of the hottest topics in syngas chemistry.
Metallic Co0 is a well-known active phase for Co-catalyzed
FTS, and the products are dominated by paraffins with a small amount
of chemicals (i.e., olefins or alcohols). Specifically, a cobalt carbide
(Co2C) phase is typically viewed as an undesirable compound
that could lead to deactivation with low activity and high methane
selectivity. Although iron carbide (Fe
x
C) can produce olefins with selectivity up to ∼60%, the fraction
of methane is still rather high, and the required high reaction temperature
(300–350 °C) typically causes coke deposition and fast
deactivation. Recently, we discovered that Co2C nanoprisms
with preferentially exposed facets of (020) and (101) can effectively
produce olefins from syngas conversion under mild reaction conditions
with high selectivity. The methane fraction was limited within 5%,
and the product distribution deviated greatly from ASF statistic law.
The catalytic performances of Co2C nanoprisms are completely
different from that reported for the traditional FT process, exhibiting
promising potential industrial application.
This Account summarizes
our progress in the development of Co2C nanoprisms for
Fischer–Tropsch synthesis to olefins
(FTO) with remarkable efficiencies and stability. The underlying mechanism
for the observed unique catalytic behaviors was extensively explored
by combining DFT calculation, kinetic measurements, and various spectroscopic
and microscopic investigation. We also emphasize the following issues:
particle size effect of Co2C, the promotional effect of
alkali and Mn promoters, and the role of metal–support interaction
(SMI) in fabricating supported Co2C nanoprisms. Specially,
we briefly review the synthetic methods for different Co2C nanostructures. In addition, Co2C can also be applied
as a nondissociative adsorption center for higher alcohol synthesis
(HAS) via syngas conversion. We also discuss the construction of a
Co0/Co2C interfacial catalyst for HAS and demonstrate
how to tune the reaction network and strengthen CO nondissociative
adsorption ability for efficient production of higher alcohols. We
believe that the advances in the development of Co2C nanocatalysts
described here present a critic step to produce chemicals through
the FTS process.