O n-line partial discharge (PD) testing has been used to provide useful information to diagnose and monitor the integrity of stator winding insulation of large generators and motors for half a century [1]. However, questions remain on how to assess stator insulation problems using PD test data. Many users still ask the question, "How do I know if my machine has a problem?" Does a rotating machine with higher PD readings fail more quickly than one with lower PD readings? Can one use an absolute PD magnitude to turn on a red light for stator insulation deterioration? These questions are critical to successful use of on-line PD testing technology.What is a warning sign for severe stator insulation deterioration? Naturally, one expects that a criterion of an absolute PD magnitude exists for evaluating stator winding insulation condition. Unfortunately, unlike many other types of high-voltage equipment (such as cables), a criterion for acceptable PD levels does not exist for rotating machines due to PD calibration problems [2,3].This article analyzes why one cannot rely on an absolute PD magnitude to assess the insulation condition of rotating machines. How to identify stator insulation deterioration effectively and reliably will be discussed and demonstrated by case studies. The paper concludes that trending of PD activity is the reliable way to identify severe insulation deterioration in rotating machines.
What Influences Assessment of Stator Insulation Condition Based Upon PD Magnitudes?There are various types of on-line PD testing systems available. Common types of PD data presentation are pulse height analysis graphs, phase resolved graphs, normalized quantity numbers (NQNs), polar graphs, etc. However, there are difficulties in setting an alarm for severe stator insulation deterioration based upon the data presentation. The difficulties are caused by the following factors: l PD calibration problems in rotating machines; l PD location and PD pulse propagation; l PD detector; l PD type; l Differences among machines and among PD measurements.
PD Calibration Problems in Rotating MachinesA PD test specification for rotating machines has not been established, although such specifications exist for other high-voltage equipment. The reason for this is the lack of an effective calibration technique for PD measurement in rotating machines. The conventional PD calibration approach, as stated in IEC 270 and ASTM D1868, is to inject a pulse with a known amount of charge into the machine terminal and to determine the magnitude of the response produced by the PD measurement system. The calibration pulse with a voltage V is injected into the winding via a calibration capacitor C. The injected charge is Q = CV. Then, a scale relationship between the injected charge Q and readings of the PD measurement system can be established.The conventional PD calibration method is not applicable to rotating machines, since: