As an endeavor to reduce greenhouse gas emissions while
harnessing
an energy source, this paper applied various combinations of adsorption-based
swing processes to enrich a wide range (3–30%) of low-quality
coal mine methane (CMM) in air to a level that a direct utilization
can be made by gas engine technology. Having honeycomb monolithic
carbon fiber composites tuned for CMM enrichment, at least 5.3 and
3.5% CH4 were found to be required by one- and two-stage
vacuum swing adsorption (VSA) processes, respectively, to obtain more
than 9.0% CH4 in the product. As VSA alone, however, can
give rise to a safety risk that the CH4 concentrations
in the product are still in the explosive range, a one-stage vacuum,
temperature, and vacuum swing adsorption (VTVSA) process was applied,
enriching 3.0–8.6% CH4 up to 18.2–50.7% CH4 in the product and thus eliminating the safety concern. As
a reference for other applications, 10.3–30.1% CMM streams
can be enriched up to 57.5–86.9% through the one-stage VTVSA
process. To minimize energy consumption with two fixed columns, VSA
and VTVSA processes in the first and second columns, respectively,
were applied, enriching 3.1 and 4.1% CH4 up to 31.6 and
37.3% CH4 in the product, respectively. In this paper,
various adsorption-based technology options are provided for mine
operators to enrich low-quality CMM and can be applied for other applications
such as methane capture from abandoned landfill sites. Due to the
explosive nature of the low-quality CH4 in air, this paper
is the first to cover the enrichment of a wide range of low-quality
CMM below 30% with an explosion-proof enrichment unit being capable
of various vacuum and temperature swing adsorption processes.