The reaction processes of selective titanium silicide low-pressure chemical vapor deposition using a TiC14/SiH4 gas system at 720 to 740~ are studied, in conjunction with film properties, using quadrupole mass spectrometry measurements and other analyses. In the initial stage of deposition, TIC14 and the silicon substrate react to produce Ti~Si4, an undetermined silicide, and SiCI~ (n = 1,2,3,4). This reaction explains the high sensitivity to the native oxide. After that, the Sill4 gas joins into the reaction to produce C54-TiSi2, HCI, H2, relatively small amounts of SiCl~ (n = I, 2, 3, 4), and SiHCI. This reaction moderates silicon consumption and changes the film properties. The features of this reaction at higher temperatures of 780 to 820~ are similar to those exhibited at 720 to 740~ Nucleation is discussed in terms of stress generation by a gradient in the Ti/Si composition, caused by independent changes in the source-gas decomposition rates.Titanium silicide films are being used as clad layers on source/drain and gate electrodes in ultralarge scale integration (ULSI) to reduce sheet resistance. Selective titanium silicide low pressure chemical vapor deposition (LPCVD) I-~ seems to have several advantages in forming the clad layers. LPCVD is a simple process resulting in low contact resistance. 5 However, it has shortcomings such as nucleation, which causes high sheet resistance in thin films, and large silicon consumption. Thin titanium silicide film with low sheet resistance and small silicon consumption is required to form the clad layers on very shallow junctions. While several studies have led to improved film properties, 6-9 further improvements are required to achieve titanium silicide films with these characteristics. Research on the deposition reaction is essential in improving the titanium silicide film properties because this reaction is not yet sufficiently understood.The reaction processes and film properties are explained herein on the basis of quadrnpole mass spectrometry (QMS) measurements and other analyses. A better understanding of the reaction will explain the characteristics of LPCVD such as high sensitivity to native oxide, silicon consumption, and film property changes during deposition. Nucleation of the titanium silieide is discussed on the basis of the results.
ExperimentsSurface cleaning and film deposition.--p-Type (100)-oriented, 1 to 100 s cm silicon wafers were used. Thick SiO2 films were formed on a portion of each wafer. The SiQ films were partially etched by photolithography and wet etching. The patterned-oxide wafers were used to confirm selective deposition and bare silicon wafers were used for QMS and film property measurements. To reduce the "loading effect of deposition," which is explained in a later section, the area of the patterned oxide was kept small. The wafers were first dipped in dilute hydrofluoric acid (HF) to remove native oxide on the silicon surfaces and then rinsed in deionized water (DIW). The wafers were then loaded into a cold wall-type reaction cha...