Optimization of Cylindrical Grinding Process Parameters for Aisi 5120 Steel Using Taguchi Method

Jagtap, K.R.; Ubale, S. B.; Kadam, M. S.

doi:10.34218/ijdmt.2.1.2011.006

Cited by 12 publications

(5 citation statements)

References 18 publications

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“…Authors [4] used response surface method, for studying the effect of input parameters on surface roughness and grinding forces. Also, some authors [7] used Taguchi method and regression analysis, for surface finish and material removal rate optimization. In this study, Taguchi method and regression analysis were used for analysis of surface finish (R a ) and the material removal rate.…”

Section: Experimental Results Analysismentioning

confidence: 99%

Parametric Analysis of Cylindrical Plunge Grinding on Micro-Alloyed Steel Using Taguchi Analysis

Kekade

Patil

Joshi

et al. 2016

KEM

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In the automotive industry, grinding of round diameters is an important process, to achieve desired tolerances and finish. While the effect of grinding parameters namely cutting velocity, work velocity and infeed (or downfeed) on grinding forces and surface integrity (that includes finish, residual stresses and subsurface damage) have been studied extensively in the literature, the effect on material removal rate (MRR) and dimensional accuracies has been given very limited attention. This work involves the analysis of effect of grinding parameters namely cutting velocity, work speed and infeed on MRR, surface finish (Ra) and dimensional accuracies by performing experiments on micro-alloyed steel bars. A series of cylindrical plunge grinding experiments were performed on round bar using CBN grinding wheel. The results show that, to achieve minimum surface roughness (Ra), infeed is the most influencing input parameter, whereas to achieve maximum MRR, work speed influences the most. An increase in infeed and a reduction in cutting velocity and work speed, leads to an increase in finish on ground surface. Also, an increase in infeed and cutting velocity, and a reduction in work speed results into an increase in MRR. The results show that, dimensional accuracies such as diameter, ovality and taper of ground surfaces have not been affected significantly.

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Section: Experimental Results Analysismentioning

confidence: 99%

Parametric Analysis of Cylindrical Plunge Grinding on Micro-Alloyed Steel Using Taguchi Analysis

Kekade

Patil

Joshi

et al. 2016

KEM

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“…In [15], parametric optimization of the cylindrical grinding process by the Taguchi method is considered. Cutting forces are not considered.…”

Section: No 4 (75) 2021 Sciencerise Issn 2313-8416mentioning

confidence: 99%

Cutting forces when grinding parts from martensite aging steels with highporous abrasive, borazon and diamond wheels

Лебедев

Bespalova

Chumachenko

et al. 2021

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Object of research. The article investigates the cutting forces when grinding martensitic-aging steels with highly porous grinding wheels. The problem to be solved is the regularities of the change in the magnitude of the cutting forces when grinding maraging steels with highly porous CBN wheels. Main scientific results. The studies were performed on martensiticaging steel H8K18M14. As a result of the experiments, it was found that when grinding wheels made of materials such as electrocorundum, CBN (borazon) and diamond, a significant role is played by the values of the cutting force, which increase during processing. During the experiment it was found out: the cutting forces Py and Pz in the width of the allowable modes, which are most often used in circular and flat grinding, can reach the following values: with the structure of the wheel 26 come to values from 2.714N to 30.721 and with the structure of the wheel 40 come to values from 2.49N to 28.185N. Reducing the grain size of the wheel, let’s obtain the effect of increasing the energy costs of the grinding process, by increasing the magnitude of the cutting forces. If to compare the cutting forces that occur when grinding different wheels, it is possible to note the following: in comparison with electrocorundum wheels when using wheels with KNB cutting forces are reduced by 20-25 %, and when grinding with diamond wheels, the effect of cutting forces is reduced by 25 - 30 %. When grinding with highly porous wheels, the cutting force is 15-20 % higher than when grinding with wheels of normal porosity. The area of practical use of research results-grinding technology for maraging steels. Innovative technological product – relationship between processing modes and the magnitude of cutting forces when grinding maraging steels. Scope of application of an innovative technological product-mechanical engineering technology

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“…Grinding is a machining process especially used to remove material from its surface to produce the desired shape of the final products made of metal. So, it is a material scraping process which is commonly applied on the final step of the machining operations that performed on manufactured products for higher surface finishing and for fine or small-scale material removal from finished products where the incisive means is an individual abrasive grain of an erratic geometry and is spaced haphazardly along the periphery of the wheel [1][2]. The optimum scrape angle of the grains is in the order of -60 degree or less and consequently the shear angle is very low for such method.…”

Section: Introductionmentioning

confidence: 99%

“…The efficiency of a manufacturing operation to produce a desired surface roughness depends on various factors such as machining parameters, tool and work piece material properties and cutting conditions. Small modification in any of the above-mentioned factors may have a fascinating effect on the formed surfaces [1,4]. The aim of this work is to investigate the effect of grinding parameters and condition on the surface roughness of the finished products.…”

Section: Introductionmentioning

confidence: 99%

An Experimental Analysis of Grinding Parameters and Conditions on Surface Roughness of Finished Product

Biswas¹,

Bardhan²,

Sarkar³

et al. 2022

J. Phys.: Conf. Ser.

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Higher grade or smooth surface finish mechanical components and mating parts with close limits and tolerances is one of the most important requirement of modern manufacturing industry. Grinding is the most dominating process among various manufacturing finish processes over final products that require in-depth investigation on how material removal processes influence the surface roughness of the finished products. In this work, an experimental analysis was carried out to evaluate the influence of various machining parameters and conditions on surface roughness of the final substrates. The main objective of this experimental work is to study the comparison of the effects of tools and conditions which are abrasive nature between Mild Steel (MS) and EN24 steel surface by using Depth of Cut (DOC).

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Optimization of Cylindrical Grinding Process Parameters for Aisi 5120 Steel Using Taguchi Method

Cited by 12 publications

References 18 publications

Parametric Analysis of Cylindrical Plunge Grinding on Micro-Alloyed Steel Using Taguchi Analysis

Parametric Analysis of Cylindrical Plunge Grinding on Micro-Alloyed Steel Using Taguchi Analysis

Cutting forces when grinding parts from martensite aging steels with highporous abrasive, borazon and diamond wheels

An Experimental Analysis of Grinding Parameters and Conditions on Surface Roughness of Finished Product

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