Numerical Analysis of Fluid Flow and Heat Transfer in Wavy and Hybrid-Slit-Wavy Fin-and-Tube Heat Exchangers

Abstract

This numerical study pertains to characterizing flow and heat transfer interactions for an interrupted fin design with wavy profile in compact tube-and-fin heat exchanger. Although designs with similar concept is prevalent in the HVAC&R industry not much literature exists on the subject combining wavy fins with periodic interruptions. Presently sinusoidal wavy fin is combined with slit fins to investigate thermalhydraulic performance relative to an un-interrupted fin design. This fin is referred to as Hybrid Slit Wavy (HSW) fin in this work. Commercial Computational Fluid Dynamics (CFD) software is used for 3D numerical solution of the complete Navier-Stokes and energy equations in the heat exchanger to study flow physics and predict performance. The modeling approach is first validated with available test data from the literature on a wavy (Herringbone profile) fin heat exchanger. The predicted friction factor was within 12% and the Colburn j-factor was within 7% of the reported test data over a Reynolds number range of 350-6500. In the case of the HSW fin it was found that the air-side heat transfer is enhanced by about 20-39% relative to the baseline un-interrupted fin with an associated pressure drop penalty of 20-38%. The area goodness factors of the HSW fins are up to 4 % higher compared to the wavy fins at various operating conditions indicative of favorable trade-off. It is further established that the local flow pattern including boundary layer modifications, wake structures and enhanced flow mixing correlates strongly with local Nusselt number distribution.

Heat transfer and pressure drop characteristic research of sine wavy flying-wing fins

“…The vortex generator increased the JF of the corrugated fins by up to 26.4%. Mohanta et al 19 added slit fins to round tube corrugated fins to form hybrid slit wavy (HSW) fins, and simulated and analyzed the flow and heat transfer characteristics using commercial computational fluid dynamics software. Compared with the basic fins, the heat transfer of HSW fins is enhanced by 20–39%, the pressure drop is increased by 20–38%, and the area goodness factors of HSW fins are increased by 4%.…”

Heat transfer intensification with field synergy principle in a fin‐and‐tube heat exchanger through convex strip installation

“…Wavy fins, slotted fins, louvered fins, and vortex generators (VGs) on fins are commonly used fin geometries to increase the heat transfer rate. Mohanta et al 4 performed a numerical simulation by changing wavy fins to a hybrid slit–wavy fin in a staggered tube configuration at Reynolds numbers of 350–6500. Their simulation results demonstrated the increase of the heat transfer on the gas side from 20% to 39% compared to the fin without geometric manipulation.…”