Oxygen sensors are helpful tools to control and monitor continuous operations in steelmaking processes, e.g. in ladle refining and in the tundish of a continuous casting system. Up to the present no suitable oxygen probes for on-line measurements have been developed. In search of new sensors much work has been done to investigate and discuss possible error sources which impede the use of the conventional one-reading probes for continuous measurements. In the present study modified plug-type sensors and new combined tube plug-type sensors with optimized cell design are presented. Furthermore, new solid oxide electrolytes combined with new reference materials are used to reduce the flux of ionic oxygen across the solid electrolyte and thereby minimize polarisation effects over extended periods. It is shown that these oxygen sensors enable reliable long-term measurements over periods of at least 5 h in Al-deoxidized unalloyed and high alloyed steel melts.