Herein, a systematic study of the morphology and local defect distribution in epitaxially laterally overgrown (ELO) AlN on c-plane sapphire substrates with different off-cut angles ranging from 0.08 to 0.23 is presented. Precise measurements of the off-cut angle α, using a combination of optical alignment and X-ray diffraction with an accuracy of AE5 for the off-cut direction and AE0.015 for the offcut angle, are carried out. For ELO AlN growth, a transition from step flow growth at α < 0.14 with height undulations on the surface to step bunching with step heights up to 20 nm for α > 0.14 is observed. Furthermore, the terraces of the step-bunched surface exhibit curved steps. An analysis of the local defect distribution by scanning transmission electron microscopy and a comparison with atomic force microscopy reveal a bunching of defects in line with the ELO pattern and a roughening of step edges in highly defective regions. In addition, a reduction in the threshold excitation power density for optically pumped ultraviolet-C (UVC) lasers with smooth surface morphologies is observed.
Determination of Sapphire Off-CutSince the transition from step flow growth to step bunching for ELO AlN/sapphire occurs at very small off-cut angles between 0.1 and 0.2 , [10] a highly accurate determination of the substrate off-cut is necessary to determine the critical angle for this transition. Thus, precise off-cut measurements were carried out using a combination of an optical alignment of the wafer and