Abstract. Highly-ordered TiO2 nanotubes (NTs) were synthesized by the electrochemical anodization of Ti foils subjected to electropolishing (EP) pre-treatment. We found that the Ti surface roughness plays an important role in the onset of pore nucleation in enhancing the local focusing effect of the electrical field. Additionally, EP induces the formation of dimple structures on the metal surface, which can work as a pre-pattern prior to the anodization. These shallow ripples lead to a preferential ordered pore nucleation, offering an organization improvement of the anodic oxide NTs. We found that, depending on the EP applied potential, the roughness and the spacial period of the ripple-like structures varies from 8 to 2 nm and from 122 to 30 nm, respectively. Such tuning allowed us to focus on the influence of the initial Ti pre-surface topography features on the NTs length, organization and hexagonal arrangement quality, NTs diameter and density. Our results show that an EP under 10 V is the most suitable to obtain a small Ti surface roughness, the largest NT length (40% enhancement) and the effective improvement of the ordered hexagonal NTs arrays over larger areas. Furthermore, the NTs dimensions (pore diameters and density) were found to also depend on the initial Ti surface topography. The use of optimized EP allows to obtain highly hexagonal self-ordered samples at a reduced time and cost.
IntroductionThe electrochemical anodization of Ti to obtain highly-ordered nanotube (NT) arrays of TiO2 continues to gain an increasing importance for a large number of applications, such as photoelectrochemical cells for H2 production (water splitting) [1,2] and particularly for dye-sensitized solar cells (DSCs) [2]. TiO2 NTs have received great attention due to their one dimensional structure which provides a direct and efficient path for electrons [1].TiO2 NTs can be obtained by the electrochemical anodization of Ti in fluoride-based electrolytes. The addition of ethylene glycol was later found to lead to longer (hundreds of microns) and more ordered arrays of TiO2 NTs [3][4][5][6][7][8][9]. Differently from the well-known case of Al anodization, the Ti anodization presents a non-steady state, due to the out of equilibrium dissolution and oxidation processes on the NT bottom and to the additional chemical dissolution process at the NTs top [5,[10][11][12][13][14]. This unbalanced anodization leads to a maximum TiO2 NTs length, after a given anodizing time. Besides the length, other NT parameters are influenced by factors such as the electrolyte type (e.g. electrolyte concentration and pH), anodization temperature and applied potential [3][4][5][6][7][8][9][10][15][16][17][18].Aiming a degree of order comparable to that of anodic alumina oxide (AAO) at 10 % porosity [19], intense research has been performed on the organization and final ordering of TiO2 NTs in a closed-