Milling force monitoring with thin-film sensors integrated into fixtures

Liu, Dong Sheng; Hu, Yan; Zhang, Dinghua; Luo, Huan

doi:10.1007/s00170-019-03666-6

Cited by 9 publications

(4 citation statements)

References 19 publications

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“…Luo et al measured the cutting forces in the milling process by using work tables that were integrated with polyvinylidene fluoride (PVDF) [179]. Similarly, Liu et al (2019) evaluated the cutting forces of milling operation using thin film sensors that were fitted into fixtures [7]. The details of force sensors reviewed are given in table 7.…”

Section: Force Sensorsmentioning

confidence: 99%

“…Some of the applications include superconducting technology devices such as high film magnets, rotating magnetic devices and power cables and electronic devices, diodes, hard coatings and optical coatings, solar cells, and batteries. Recently, thin films are used as sensors for sensing gases [2], temperature [3], humidity [4], pressure [5], material ions [6], forces [7], chemicals [8], etc.…”

Section: Introductionmentioning

confidence: 99%

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A review on thin films, conducting polymers as sensor devices

Prabakaran

Vadivu

Mouliprasanth

2022

Mater. Res. Express

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Thin film sensors are used to monitor environmental conditions by measuring the physical parameters. By using thin film technology, the sensors are capable of conducting precise measurements. Moreover, the measurements are stable and dependable. Furthermore, inexpensive sensor devices can be produced. In this paper, thin film technology for the design and fabrication of sensors that are used in various applications is reviewed. Further, the applications of thin film sensors in the fields of biomedical, energy harvesting, optical, and corrosion applications are also presented. From the review, the future research needs and future perspectives are identified and discussed.

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Section: Force Sensorsmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

A review on thin films, conducting polymers as sensor devices

Prabakaran

Vadivu

Mouliprasanth

2022

Mater. Res. Express

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“…The integration of sensors on fixtures has also been investigated. Liu et al [10] integrated PVDF thin-film sensors into fixtures to monitor the cutting forces on thin-wall aircraft structural parts. Rezvani et al [11] have replaced the jaws of a vice with sensor integrated plates with strain gauge and PZT sensors to monitor the clamping force and cutting forces during milling.…”

Section: State Of the Artmentioning

confidence: 99%

Development of a Sensor Integrated Machining Vice Towards a Non-invasive Milling Monitoring System

Stavropoulos

Manitaras

Papaioannou

et al. 2022

Lecture Notes in Mechanical Engineering

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The future of manufacturing processes is the fully autonomous operation of machine tools. The reliable autonomous operation of machine tools calls for the integration of inline quality control systems that will be able to assess in real time the process status and ensure that the machine tool, process and workpiece are complying with the manufacturing tolerances and requirements. Sensor integrated tooling for machining processes can significantly contribute towards this goal as they can facilitate monitoring close to the actual process. However, most of the solutions proposed so far are highly expensive or very complex to integrate and operate in an industrial environment. To this end, this paper proposes an approach for a sensor integrated vise using low-cost industrial sensors that can easily be integrated in existing machine tools in a non-invasive fashion. The development and dynamic analysis of the system is presented, along with an experimental verification against a lab-scale, high accuracy sensing setup

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“…Recently, different types of applications using thin-film sensors are being explored by the scientific community in industrial applications. Examples are the monitoring of cutting forces in a milling process [7], the wireless acquisition of the temperature in tools [6], and the monitoring of tool wear [9]. However, the use of thin-film sensors surfaces requires reliable systems for the conditioning of the acquired signal.…”

Section: Data Acquisition and Signal Conditioning In Thin-film Sensorsmentioning

confidence: 99%

Modular Data Acquisition Architecture for Thin-Film Sensors Surfaces

Rodrigues

Lima

Rodrigues

et al. 2020

2020 IEEE 29th International Symposium on Industrial Electronics (ISIE)

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Thin-film sensors surfaces are becoming popular to collect data in several specific and complex processes, namely plastic injection or metal stamping, allowing the digitization of such processes through the use of Internet of Things technologies. A particular challenge in such thin-film sensors surfaces is the data acquisition and signal conditioning system, which implementation is complex due to the characteristics of these sensors (e.g., low amplitude and noisy signals), but even more complex when implemented in real industrial processes, which are subject to harsh conditions, namely noise, dirt and aggressive elements. This work describes a modular data acquisition and signals conditioning system for thin-film sensors surfaces, meeting the requirements of scalability, robustness and low-cost, meaning that it can be easily expanded according to the number of sensors required for the application scenario.

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Milling force monitoring with thin-film sensors integrated into fixtures

Cited by 9 publications

References 19 publications

A review on thin films, conducting polymers as sensor devices

A review on thin films, conducting polymers as sensor devices

Development of a Sensor Integrated Machining Vice Towards a Non-invasive Milling Monitoring System

Modular Data Acquisition Architecture for Thin-Film Sensors Surfaces

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