ABSTRACT:Fungal and bacterial microbes are known to mimic mammalian cytochrome P450 metabolism. Traditionally, microbial biotransformation screening and small scale-ups (<1 liter) are performed in shake-flask reactors. An alternative approach is the use of hollow fiber cartridge (HFC) reactors. The performance of HFC reactors is compared with shake-flask reactors using diclofenac as a model substrate. Actinoplanes sp. (American Type Culture Collection 53771) in a shake-flask reactor hydroxylated diclofenac (50 M) with 100% turnover in less than 5 h. A scaled-up production resulted in the formation of 4-hydroxy (169 mg, 54% yield), 5-hydroxy (42 mg, 13% yield), and 4,5-dihydroxy (25 mg, 7.7% yield) metabolites. HFC reactors with Teflon, polysulfone, and cellulose membranes were screened for nonspecific binding of diclofenac.Concentration-time profiles for turnover of 50 to 2000 M diclofenac by Actinoplanes sp. were then determined at 22 and 30°C in an HFC reactor. Cellulose-based HFC reactors exhibited the lowest nonspecific binding (87% of 50 M diclofenac remaining after 5 h) and offered the best conditions for its biotransformation (100% conversion; <5 h at 30°C at 50 M; 25 h at 500 M). The time profile for substrate turnover was equivalent in both a cellulose membrane HFC reactor and shake-flask reactor. Two cellulose membrane HFC reactors were also tested to evaluate the reusability of the cartridges for diclofenac metabolism (50 M, 22°C, 15 h; 500 M, 30°C, 36 h). Up to seven reaction cycles with intermediate wash cycles were tested. At least 98% conversion was observed in each reaction cycle at both diclofenac concentrations.There are several fungal and bacterial microbial systems known to mimic mammalian metabolism of xenobiotics in which the biotransformations are carried out by the constituent cytochrome(s) P450. The phrase "microbial models of mammalian metabolism" was coined in the mid 1970s by Smith and Rosazza (1974) to describe these systems. Since then, many examples have been published where milligram amounts of mammalian metabolites, sufficient for biological and other evaluations, have been produced by microbial fermentation methods [for recent examples, see Zmijewski et al. (2006) and Zhang et al. (2006)].Microbial fermentation methods typically utilize a two-stage fermentation protocol (Goodhue CT, 1982). A common approach (Hilton MD, 1999) is to add substrate to a stage II culture in a sterile shake flask, incubate on an orbital shaker for a suitable period of time, quench, centrifuge or filter, and then extract supernatants to obtain the biotransformed products. This method has been successfully used to screen for microbes that make the metabolite of interest as well as to perform small-scale (Ͻ1 liter) biosynthesis with the identified microbe. One shortcoming of this configuration, however, is the destruction of the microbial biocatalyst when the reaction is quenched, which limits each preparation to a single reaction.A hollow fiber cartridge (HFC) reactor (described in Materials and Methods...