Micro-structure and self-lubricant properties of powder mixed electrical discharge metal matrix composite coating

Abstract

In present exploration, Electric Discharge Alloying/Coating (EDA/C) is made over duplex stainless steel as alloying elements of nickel, graphite, copper (electrode) and pyrolysis carbon from oil together with substrate material results in metal matrix composite coating. Coating possess average hardness value of 1018 HV 0.5 four times higher and lowered specific wear rate of 1.18 × 10−5 mm3/N m with an improved average friction coefficient of 0.3 through Pin on Disc (POD) wear tester. Metallurgical properties of the coating are analysed through surface topography by 3D optical profilometer, coating microstructure over and across with elemental distribution are identified by electron microscope (SEM) attached with Energy-Dispersive X-Ray Spectroscopy (EDS). Phase transform from δ and γ of cementite with meta stable iron carbide appeared as austenitic structure are identified through Electron Probe Micro Analyser (EPMA) and by X-ray diffraction. This meta stable carbides together with alloying elements provides improved tensile and bonding strength at room temperature were else copper controls further phase transformation. Copper shows stick slip at lower loading up to 40 N then restores in temperature arises during frictional contacts makes carbon and carbide to plasticity state under room temperature provides self-lubricant properties.

Electric discharge coating process: a critical review with potential application

“…Rajeshshyam R et al [105] developed a solid lubricant coating on aluminium alloy by powder mixed EDC and powder concentration influence on coat layer thickness and it ranges from 35 μm to 55 μm. Arun I et al [106] developed a powder mixed EDC of silicon powder on a steel substrate and reported that the coated layer thickness increases with increase of powder concentration. The percentage of carbon on coat layer decreases with increase of silicon.…”