ABSTRACT:The molecular weight effect on the morphology of high molecular weight polyethylenes (HMW-PE, 2.2 x 10 5 and 6.9 x 10 5 ) crystallized at 590 MPa was studied by scanning electron microscopy. The external shape of the band of the HMW-PE is as that of the medium molecular weight PE (MMW-PE); however with increasing molecular weight the band comes to be comprized of long fibrils. It is suggested that the band of HMW-PE is formed by the parallel arrangement of fibrils. Thermal analysis on the pressure-crystallized PEs in a molecular weight range from 4 x 10 3 to 2.5 x 10 6 was also performed, and the molecular weight dependence of the melting temperature and heat of fusion was obtained. The heat of fusion of the pressure-crystallized sample decreases linearly with logarithm of molecular weight. The melting temperature increases linearly with logarithm of molecular weight in a molecular weight region lower than about 10 5 • Above 10 5 , the melting temperature for the pressure-crystallized powder sample is higher than about 146°C and increases slightly with molecular weight. This considerable increase of the melting temperature is caused by the superheating effect.KEY WORDS Polyethylene / Molecular Weight / High Pressure Crystallization / Melting / Morphology / Fibril / SEM / DSC / High pressure crystallization of polyethylene (PE) has been studied in the past two decades. The growth of the so-called "extendedchain crystal" (ECC) and the formation of the band for a pressure-crystallized medium molecular weight PE (MMW-PE) have been reported. 1 -5 It seems to be commonly accepted that the band is formed by the growth of ECC. The detailed formation mechanism of the band for MMW-PE has been suggested by Asai et al. 6 • 7 crystallized as-polymerized (powder) and bulk samples, respectively. Further, it has been suggested that the band of UHMW-PE is composed of fibrils with parallel arrangement, and that the basic structure of the band is formed in the molten state.In contrast, a strikingly different morphology has been reported recently by Yasuniwa and Nakafuku 8 for a pressurecrystallized ultra-high molecular weight PE (UHMW-PE). Fibrous bands of long fibrils and bands of thick fibrils closely spaced were observed by electron microscopy for pressureThese studies indicate that a drastic change of the morphology of the band occurs in the intermediate region between UHMW and MMW, i.e., high molecular weight (HMW) region, and that the formation mechanism of the band changes in the HMW region. The morphology and the band formation mechanism for the pressure-crystallized PE in the HMW region are the points of emphasis in the present investigation.It is reasonable to consider that the lamellar thickness and crystallinity, which can be esti-1075