ABSTRACT:The effect of shear stress on the exfoliation of organosilicate layers in the polyamide 6 (PA6) matrix was investigated using an X-Ray diffractometer (XRD). Shear stress was controlled by changing the molecular weight of PA6, mixing temperature, and rotor speed of a mini-molder. When Cloisite R 30 B (30 B), which favorably interacts with PA6, was used as organosilicate, silicate layers were exfoliated even at zero shear stress when annealing time was long enough. When shear stress was applied, the exfoliation of clay took place in a much shorter time compared to the statically annealed sample, and was dependent on molecular weight of matrix and mixing temperature. For poorly interacting PA6/ Cloisite R 25 A nanocomposites, only well ordered intercalated ones were obtained under high shear conditions. Shear stress applied during mixing thus plays a secondary role. Breaking silicate agglomerates into primary particles facilitates polymer chains to diffuse easily into the gallery of layered silicates, and thus enhances the degree of exfoliation at a given mixing condition. Thermodynamics, especially the diffusion of polymer chain into the silicate layers, plays primary roles in preparing the nanocomposites with exfoliated structure.KEY WORDS Silicate / Polyamde 6 / Nanocomposite / Shear / Intercalation / Exfoliation / Polymer/layered silicate nanocomposites have recently received considerable attention as an effective way to overcome the shortcomings of conventional mineral-filled nanocomposites. 1, 2 When silicate layers are exfoliated and randomly distributed in polymer matrix, the nanocomposites exhibit improved mechanical, thermal, and barrier properties even at a loading level of 5 wt%.To make exfoliated nanocomposites, the meltcompounding method is especially attractive because current polymer processing techniques can be applied with minimal modification. The method allows us to prepare directly nanocomposites using conventional compounding devices such as extruders used for commercial polymers. There are many factors to be considered for preparing nanocomposites with exfoliated silicate layers using the method. First, interactions between polymer and silicate should be controlled for polymer chains to diffuse into silicate layers by reducing strong electrostatic force between silicate layers. This may be achieved by modifying hydrophilic silicate with an organic modifier, which favorably interacts with hydrophobic polymer. Some aspects on polymer/organosilicate nanocomposites, prepared by melt processing, have been investigated in recent years: interlayer structure of modified silicates, 3 structural evolution during polymer melt intercalation, 4 mobility of intercalated polymer chains described by glass transition behavior, 5 and kinetics of polymer intercalation. 6 The effect of the chemical structure of organic modifier such as the length and number of alkyl groups and the polarity of polymers on the intercalation behavior has been investigated. 7 More recently, we reported that polymers could b...