Polylactide
(PLA) is a promising biosourced and biodegradable polymer
substitute for traditional petroleum-based products. Despite its recognized
potential, its widespread adoption is restricted by its brittleness
and low ductility and, thus, to enhance its material properties, plasticizers
must be blended with PLA to lower the glass transition temperature
(T
g) and impart flexibility into the blend.
As such, this work focused on the synthesis of a family of biosourced
plasticizers for applications in flexible food packaging using glycerol,
succinic anhydride, and alcohols of varying chain lengths. The effect
of the chemical structure on plasticization performance, migration,
blend morphology, and toxicity was evaluated and compared to the commercial
plasticizer acetyl tributyl citrate. Plasticizer/PLA blends were prepared
using solvent-casting as well as melt-mixing to produce thin films
and bulk specimens. At loadings of 20 wt %, improved flexibility (up
to 435% elongation) was observed in films with the glycerol plasticizers
relative to neat PLA (6% elongation), while T
g’s were reduced by up to 45 °C from that of neat
PLA (T
g ∼ 60 °C). Phase morphologies
evaluated with scanning electron microscopy showed good incorporation
of the plasticizers into the PLA matrix. Leaching behavior of the
plasticized blends was evaluated in different food simulants and showed
that plasticizers composed of branched or longer alkyl chains produced
two- to sixfold lower migration rates compared to those with short
alkyl chains. Finally, plasticizer candidates were shown to be nontoxic
and did not impact HepG2 cell viability over a period of 7 days in
an in vitro mammalian cell assay.