Although
electromagnetic stimulation promises safe and controlled
ignition of energetic materials, ultraviolet (UV) to infrared (IR)
wavelength sources experience significant photon attenuations in energetic
materials. Conversely, radiation in microwave frequencies is recognized
for instantaneous volumetric heating capabilities. However, many energetics
are poor microwave heaters, and to accelerate the heating, recent
efforts focused on adding microwave susceptors that do not participate
in the energetic reaction. This is the first effort to demonstrate
that nanoscale aluminum (nAl)/manganese oxide (MnO
x
) can be rapidly heated at rates ∼104 °C/s
under microwave radiation without addition of inert microwave susceptors.
Detailed analysis of nanoscale MnO
x
was
performed via X-ray photoelectron spectroscopy (XPS), X-ray diffraction
(XRD), and transmission electron microscopy (TEM). The samples of
MnO
x
at different loadings of nAl were
three-dimensionally (3D) printed into composite films and tested with
a microwave applicator at a 2.45 GHz frequency. Infrared thermometry
experiments showed that with an increase in MnO
x
content the heating rate in the samples increases by orders
of magnitude. Computational modeling based on the dielectric and thermophysical
properties of the materials showed that an electric field is the dominant
mechanism accounting for ∼96% of the heating of the nAl/MnO
x
composites at microwave frequencies. The microwave
ignition mechanism was deconvoluted via high-speed IR imaging, in
situ time-of-flight mass spectroscopy (TOFMS), temperature-jump (T-jump),
and thermogravimetric analysis/differential scanning calorimetry (TGA/DSC)
analysis. The results show that microwave stimulation can effectively
heat and control ignition in nAl-based thermites with MnO
x
, where the oxidizer acts dually as a microwave susceptor
and an ignition driver.