Abstract:It is widely known that increasing interest in porous ceramics is due to their special properties, which comprise high volumetric porosity (up to 90%) with open or closed pores, and a broad range of pore sizes (micropores: d < 2 nm; mesopores: 50 nm > d > 2 nm and macropores: d > 50 nm). These properties have many uses comprehending macroscaled devices, mesoscaled materials and microscaled pieces. During their usage, these materials are usually submitted to thermal and/or mechanical loading stresses. Therefore… Show more
“…The decisive factor producing the low values for hardness is the lack of densification, which describes the presence of significant porosities that reduces the volume exposed to mechanical stresses. Some models correlate the porosity and the values of several mechanical properties of the porous, brittle solid ceramics [36][37][38]. Typically, Young's modulus, bending strength, or the hardness of alumina exhibit a drastic decrease with an increase in porosity [39,40].…”
Highlights • Crack-bridging as toughening phenomena revealed by SEM. • Nanoindentation hardness and elastic modulus shows an increasing behavior with CNTs concentration. • Actual elastic modulus for the calculation of fracture toughness of the composites reveals significant fracture improvement. • Sintering parameters have to be tuned for fully dense composite.
“…The decisive factor producing the low values for hardness is the lack of densification, which describes the presence of significant porosities that reduces the volume exposed to mechanical stresses. Some models correlate the porosity and the values of several mechanical properties of the porous, brittle solid ceramics [36][37][38]. Typically, Young's modulus, bending strength, or the hardness of alumina exhibit a drastic decrease with an increase in porosity [39,40].…”
Highlights • Crack-bridging as toughening phenomena revealed by SEM. • Nanoindentation hardness and elastic modulus shows an increasing behavior with CNTs concentration. • Actual elastic modulus for the calculation of fracture toughness of the composites reveals significant fracture improvement. • Sintering parameters have to be tuned for fully dense composite.
“…Gibson and Ashby (GA) developed their theories by emphasizing on the solid matrix (strut/truss to lattice concept), instead another common one called minimum solid area (MSA) model proposed by Rice, focuses on the space holder that is pore, the details for such models are discussed extensively. 11,[161][162][163] It is important to note that none of those models can properly be applied to all range of porosity levels. However, broadly speaking hardness and elastic modulus data fits more accurately than fracture toughness and strength which may vary considerably from the models.…”
Section: Mechanical Behaviormentioning
confidence: 99%
“…For the mechanical behavior of porous materials, different models have been proposed; however, ambiguity still remains especially for the closed‐cell solid structures. Gibson and Ashby (GA) developed their theories by emphasizing on the solid matrix (strut/truss to lattice concept), instead another common one called minimum solid area (MSA) model proposed by Rice, focuses on the space holder that is pore, the details for such models are discussed extensively . It is important to note that none of those models can properly be applied to all range of porosity levels.…”
In the last three decades, considerable effort has been devoted to obtain both open and closed porosity ceramics & glasses in order to benefit from unique combination of properties such as mechanical strength, thermal and chemical stability at low‐relative density. Most of these investigations were directed to the production and the analysis of the properties for open porosity materials, and regrettably quite a few compositions and manufacturing methods were documented for closed porosity ceramics & glasses in the scientific literature so far. This review focuses on the processing strategies, the properties and the applications of closed porosity ceramics & glasses with total porosity higher than 25%. The ones below such level are intentionally left out and the paper is set out to demonstrate the porous components with deliberately generated closed pores/cells. The processing strategies are categorized into five different groups, namely sacrificial templating, high‐temperature bonding of hollow structures, casting, direct foaming, and emulsions. The principles underlying these methods are given, with particular emphasis on the critical issues that affect the pore characteristics, mechanical, thermal and electrical properties of the produced components.
“…Another key property for a macroporous insulator is its pore size distribution, which affects both mechanical strength and thermal conductivity at high temperatures [18][19][20]. Regarding the latter, some computational studies pointed out that pore sizes ranging from 3 µm to 0.5 µm are the ideal to interact and spread the thermal radiation at high temperatures (1000ºC -2000ºC) [20].…”
Aiming the in situ formation of CA6 (CaO•6Al2O3) at alumina-based macroporous insulators, distinct Ca 2+ sources and contents were used and their effect on some of the refractories properties were investigated. Adding CaCO3, Ca(OH)2 or CaO resulted in the decrease of the strengthening onset temperature (TS) and also of the linear shrinkage. However, a higher amount of Ca(OH)2 and CaO could not be used because of their effect on reducing the insulator total porosity. The composition prepared with 12.9wt% of CaCO3 was the most promising one, leading to an expansion of 0.81% after firing at 1600ºC for 5h, TS of 680ºC and low thermal conductivity. These results point out the potential reduction of sintering temperatures and to the possibility of in situ firing the ceramic insulator. These features enable the development of a macroporous refractory composition with a higher thermal insulating effectiveness, which can help industries to decrease their energy demand.
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