Background: The aim of this study is to calculate and compare the play and torque expression of 0.018 and 0.022 bracket slots when engaged with archwires of different size, cross section and material. Methods: Eight orthodontic brackets, two of slot height 0.018 and six of slot height 0.022, from different manufacturers, were measured and fixed to a vertical support. Twenty-four archwires of differing size, cross section and material were selected, measured and tested in each bracket of compatible slot width. Compression testing by Instron dynamometer and geometric calculations enabled us to determine the play angle of each bracket/archwire combination, and the angle at which a clinically efficacious force couple, sufficient for dental movement, is exerted.