How to cite: Verbeeten, W. M., Kanters, M. J., Engels, T. A. and Govaert, L. E. (2015), Yield stress distribution in injection-moulded glassy polymers. Polym. Int., 64(11): 1527-1536. doi: 10.1002 February 25, 2015
AbstractA methodology for structural analysis simulations is presented that incorporates the distribution of mechanical properties along the geometrical dimensions of injection molded amorphous polymer products. It is based on a previously developed modeling approach, where the thermo-mechanical history experienced during processing was used to determine the yield stress at the end of an injection molding cycle. Comparison between experimental data and simulation results showed an excellent quantitative agreement, both for short-term tensile tests, as well as long-term creep experiments over a range of strain rates, applied stresses, and testing temperatures. Changes in mold temperature and component wallthickness, which directly affect the cooling profiles and, hence, the mechanical properties, were well captured by the methodology presented. Furthermore, it turns out that the distribution of the yield stress along a tensile bar is one of the triggers for the onset of (strong) localization generally observed in experiments.