Abstract.A long-probe technique was utilized to record the expansion and retreat of the dynamic sheath around a spherical substrate immersed in pulsed cathode arc metal plasma. Positively biased, long cylindrical probes were placed on the side and downstream of a negatively pulsed biased stainless steel sphere of 1" (25.4 mm) diameter. The amplitude and width of the negative high voltage pulses (HVP) were 2 kV, 5 kV, 10 kV, and 2 μs, 4 μs, 10 μs, respectively. The variation of the probe (electron) current during the HVP is a direct measure for the sheath expansion and retreat. Maximum sheath sizes were determined for the different parameters of the HVP. The expected rarefaction zone behind the biased sphere (wake) due to the fast plasma flow was clearly established and quantified.Key words: plasma probe, sheath measurement, cathodic arc plasma, wake effect revised; submitted to Plasma Sources Science & Technology, 2008 1
IntroductionMetal (and carbon) plasmas have their special place in many industrial processes such as the deposition of ultrathin layers in the computer and data storage industry [1][2][3], the coating and filling of sub-micron trenches [4][5][6], and the synthesis of nanocomposite materials [7][8][9][10]. The cathodic vacuum arc discharge is a convenient and well-known method to produce flowing metal plasma. Such plasma has the advantage that it is practically fully ionized and therefore biasing of a substrate is very efficient. This has been recognized early on [11,12] and it is used in a practically all of the above-cited applications. The perfection of interface engineering with pulsed bias led to the development of Metal Plasma Immersion Ion Implantation and Deposition (MePIIID) [11][12][13][14][15], a combined ion implantation and deposition process.It is often desirable to process a substrate from all sides in a more or less uniform manner, and this requires the presence of uniform and isotropic plasma around the substrate. In the plasma immersion process using gaseous plasma, also known as plasma source ion implantation (PSII) [16][17][18][19], emphasis is put on uniform plasma generation. To check for uniform processing one could measure the sheath thickness and evolution on the different sides of the substrate. Various theoretical models and simulation [20][21][22][23][24][25][26][27][28] were developed to explain the sheath behavior. Some authors calculated the sheaths around a substrate with complex shapes [29][30][31][32]. At the same time, experimental results on sheath evolution were also reported [33][34][35][36]. These contributions provide a physical framework for process applications. However, the models generally do not account for supersonic ion velocities and the condensation (sticking and/or subplantation [37]) of plasma ions on surfaces, i.e. effects that are typical for the flowing cathodic arc metal plasmas [38,39]. Clearly, the plasma densities upstream and downstream of the substrate must be very different, and one can expect large variations in the sheath properties [...