The design of gas–liquid
separators is commonly based on
the American Petroleum Institute (API) 12J guidelines. Although these
guidelines have been useful, they may fail to provide sufficient time
required for complete gas–liquid separation and may lead to
problems, such as gas carry-under (GCU), in some cases. Therefore,
an accurate understanding of gas evolution rates (volumetric mass
transfer coefficient) from supersaturated solutions is critical. The
objective of this work was to elucidate the influence of pressure
and temperature on the rate of gas evolution from a supersaturated model oil (Exxsol
D-110) and three crude oils (crude A, crude B, and crude C) of varying
viscosities. The initial pressure was varied up to 10.45 MPa, keeping
the temperature constant at 298.15 K. The increase in the initial
saturation pressure showed that the volumetric mass transfer coefficient
(gas evolution) of Exxsol D-110 and crude B (having the same viscosity)
exhibited different trends. In contrast, crude A and crude C with
different viscosities exhibited similar volumetric mass transfer coefficients.
The effect of temperature was determined by varying the liquid temperature
from 288.15 to 348.15 K at a constant initial saturation pressure
of 3.45 MPa. The volumetric mass transfer coefficient increased with
an increase in temperature. At similar viscosities, crude oils exhibited
different volumetric mass transfer coefficients. On the basis of our
experimental data, it was observed that the viscosity of the oils
was not the only factor that affected gas evolution. For all cases
considered in this work, the time required to evolve 50% of the gas
was higher than the time estimated by the API 12J guidelines.