Water-soluble
synthetic poly(vinyl alcohol) (PVA) polymers can
be used as a raw material for high-performance solution-spun fibers.
To enhance the biodegradability and physical properties of PVA fibers,
lignin has been considered a low-cost, biobased filler/additive for
PVA fibers. However, its amorphous structure and hydrophobic nature
cause difficulty in developing lignin-reinforced PVA high-performance
fibers due to the poor compatibility of amorphous lignin and linear
semicrystalline hydrophilic PVA. Herein, the graft copolymerization
of organosolv lignin (OL) and acrylic acid (AA) was performed at different
reaction durations to yield hydrophilic lignin copolymers, which had
enhanced compatibility with polar synthetic PVA. Chemically modified
OL with reaction durations of 0, 12, and 24 h was incorporated into
PVA fibers by gel spinning. With 5% modified OL from 24 h of reaction
time, the composite fibers had an excellent tensile strength of 1.15
GPa, which was 61.4% higher than that of neat PVA fibers. This fiber’s
Young’s modulus (13.09 GPa) and toughness (26 J/g) were also
substantially enhanced when compared with those of the neat PVA fibers
(Young’s modulus of 8.97 GPa and toughness of 18.09 J/g). This
work enables the high-value utilization of a modified lignin filler
in synthetic fibers for potential applications in industrial or technical
textile fields.