SAE Technical Paper Series 2013
DOI: 10.4271/2013-01-0381
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Lightweighting Impacts on Fuel Economy, Cost, and Component Losses

Abstract: United States imported almost half of its petroleum. Lightweighting vehicles reduces that dependency directly by decreasing the engine, braking and rolling resistance losses, and indirectly by enabling a smaller, more efficiently operating engine to provide the same performance.The Future Automotive Systems Technology Simulator (FASTSim) tool was used to quantify these impacts. FASTSim is the U.S. Department of Energy's (DOE's) highlevel vehicle powertrain model developed at the National Renewable Energy Labor… Show more

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Cited by 45 publications
(36 citation statements)
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“…Although extreme lightweighting may negatively impact vehicle cost [30], fuel saving and lower power requirements can make it cost-effective for around 6 USD per kg of mass reduction in the case of EV, and up to 12 USD/kg for IC powered vehicles [31].…”
Section: Ic Engine Perspectivesmentioning
confidence: 99%
“…Although extreme lightweighting may negatively impact vehicle cost [30], fuel saving and lower power requirements can make it cost-effective for around 6 USD per kg of mass reduction in the case of EV, and up to 12 USD/kg for IC powered vehicles [31].…”
Section: Ic Engine Perspectivesmentioning
confidence: 99%
“…The possible distortion generated by the mass allocation applied in the LCSA framework might be exacerbated in the future with the increase in electrified vehicles. With the use of regenerative braking systems, the mass of a vehicle becomes even less of an impact factor on its energy consumption in the use phase because kinetic energy is recuperated while braking (Redelbach et al, 2012;Brooker et al, 2013).…”
Section: Methodsological Limitations and Challengesmentioning
confidence: 99%
“…Prior studies have examined the relationship between vehicle mass reduction and fuel economy improvements for different types of vehicles. 16,[45][46][47] The fuel savings estimates adopted for this study are based on the WorldAutoSteel Energy and GHG model for mid-size vehicles, using a US driving cycle (SAE J1711) and accounting for engine resizing to maintain constant 0-100 km/h acceleration. 48 Use-phase savings are calculated by applying these relationships to the mass reductions considered in Tables 1 and 2 43 The projected fuel mix for electricity generation was based on AEO 2012.…”
Section: Modeling Of Energy Use Impacts Of Lightweighted Us Vehicle Fmentioning
confidence: 99%