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Improving the wear resistance of the surface of metal parts used in various industries is one of the relevant areas of materials science. The aim of this work was a comparative study of the wear resistance of a sample of an aluminum alloy (EN AW-2024, an aluminum alloy of the Al-Cu-Mg system) modified with ultrafine particles of minerals using the sclerometry method, which makes it possible to measure the physicomechanical properties of the material at the microscale, as well as determining some tribological parameters (hardness and elastic modulus) of a duralumin sample with a mineral coating.Wear resistance was measured using a NanoScan-4D scanning hardness tester using the multi-cycle friction method using a sapphire sphere with control of the pressing force and the deepening of the tip into the sample. The use of such a measurement system is especially important when testing thin modified layers, when the layer thickness is comparable with the surface roughness parameters and the influence of the substrate is excluded.The measurement results showed that the wear resistance of the surface of an aluminum alloy sample modified with ultrafine mineral particles increased by more than 12 times compared to the wear resistance of an aluminum alloy surface without modification. Also, measurements of the hardness and elastic modulus of the surface of the modified sample were performed taking into account the features of measuring the mechanical parameters of thin layers.The obtained parameters of the modified surface of the aluminum alloy can be further used to build models of the processes of friction and wear of the surface modified by ultrafine particles of minerals. The lack of an acceptable explanation of the nature of the special properties of the surface modified by particles of minerals of natural origin does not exclude the use of the observed effects to significantly increase the resource of various parts and mechanisms.
Improving the wear resistance of the surface of metal parts used in various industries is one of the relevant areas of materials science. The aim of this work was a comparative study of the wear resistance of a sample of an aluminum alloy (EN AW-2024, an aluminum alloy of the Al-Cu-Mg system) modified with ultrafine particles of minerals using the sclerometry method, which makes it possible to measure the physicomechanical properties of the material at the microscale, as well as determining some tribological parameters (hardness and elastic modulus) of a duralumin sample with a mineral coating.Wear resistance was measured using a NanoScan-4D scanning hardness tester using the multi-cycle friction method using a sapphire sphere with control of the pressing force and the deepening of the tip into the sample. The use of such a measurement system is especially important when testing thin modified layers, when the layer thickness is comparable with the surface roughness parameters and the influence of the substrate is excluded.The measurement results showed that the wear resistance of the surface of an aluminum alloy sample modified with ultrafine mineral particles increased by more than 12 times compared to the wear resistance of an aluminum alloy surface without modification. Also, measurements of the hardness and elastic modulus of the surface of the modified sample were performed taking into account the features of measuring the mechanical parameters of thin layers.The obtained parameters of the modified surface of the aluminum alloy can be further used to build models of the processes of friction and wear of the surface modified by ultrafine particles of minerals. The lack of an acceptable explanation of the nature of the special properties of the surface modified by particles of minerals of natural origin does not exclude the use of the observed effects to significantly increase the resource of various parts and mechanisms.
The microstructural refinement of 2195 aluminum alloy ingots is particularly important for improving their industrial applications and mechanical properties. Combined with vacuum casting and inert gas protection, scalable high-strength ultrasonic melt processing (USMT) technology was used to manufacture 2195 aluminum alloy cylindrical ingots. Then, the influence of USMT on the main microstructural components (primary α-Al grains, secondary phase network, and precipitated particles) was studied. Our experiments show that the main microstructure of the ingot was improved after the introduction of ultrasound. Compared to the ingot formed without USMT, the size and morphology of the primary α-Al phase were optimized. The agglomeration of coarsening secondary phases can be alleviated, and the large layered secondary phase network becomes discontinuous throughout the ingot under USMT. At the same time, the mechanical properties of the solidified aluminum alloy ingots were also tested, and comparisons were made between samples formed with and without USMT. The results show that the stress concentration caused by the large area of coarse secondary phase in the ingot leads to the decrease of mechanical properties.
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