This chapter focuses on the processing of Hf-based high-k gate dielectric film and its device fabrication to improve its electrical properties. First, the formation process of Hf-based high-k dielectric thin film is introduced followed by detail study of these films from the materials science point of view, such as its crystallization and its control, carrier trapping and doping effect on the bulk high-k film. Finally, the device processing of the Field Effect Transistor including the CMOSFET with Hf-based high-k gate dielectric and metal gate electrode is discussed.
Introductory RemarksIn accordance with the requirement of CMOS (Complimentary Metal Oxide Semiconductor) scaling, replacement of thermally grown SiO 2 gate dielectric with other dielectric materials of high dielectric constant (k) has become imperative. However, replacing of the SiO 2 conduces to a variety of other disadvantages and is not as simple as it may seem. Many challenges caused by different dielectric properties are to be conquered before the high-k dielectrics find practical use in industry. In spite of such difficult situations, thanks to intensive efforts, these insuperable difficulties have been solved gradually and finally CMOS with high-k/ metal gate stack for high performance application has been in commercial production in 2007 for the first time [1]. However, still many issues were left unsolved and have been addressed continuously to overcome them. Most of them come from the fact that Hf-based high-k dielectric materials are thermodynamically unstable and the nature of the electrovalent (ionic)-bonded HfO 2 is quite M. Niwa