The formation of CdTe thin films by spray deposition using
nanoparticle colloids has been
investigated. Employing a metathesis approach, cadmium iodide is
reacted with sodium
telluride in methanol solvent, resulting in the formation of soluble
NaI and insoluble CdTe
nanoparticles. After appropriate chemical workup, methanol-capped
CdTe colloids were
isolated. CdTe colloids prepared by this method exhibit a
dependence of the nanoparticle
diameter upon reaction temperature as determined by UV−visible
spectroscopy (UV−vis),
X-ray diffraction (XRD), and transmission electron microscopy (TEM).
CdTe thin-film
formation was performed by spray depositing the 25−75 Å diameter
nanoparticle colloids
according to a one- or two-step method. Films derived from a
one-step approach were sprayed
onto substrates at elevated temperatures (T
dep
= 280−440 °C) with no further thermal
treatment. Two-step films were sprayed at lower temperatures
(T
dep = 25−125 °C) and
were subjected to subsequent thermal treatments
(T
anneal = 250−500 °C) in argon or
forming
gas (10% H2 in N2) ambients. The effects
of a CdCl2 treatment were also investigated
for
CdTe films on both 7059 glass and CdS on SnO2-coated 7059
glass. The CdTe films were
characterized by XRD, X-ray photoelectron spectroscopy (XPS), and
atomic force microscopy
(AFM). Phase-pure cubic CdTe formation was observed by XRD for
two-step derived films
(400 °C in forming gas) while one-step films were composed of the
cubic CdTe and an oxide
phase. XPS analysis of five films processed at 400 °C and a
variety of conditions showed
that while CdTe films produced by the one-step method contained no Na
or C and substantial
O, two-step films subjected to a CdCl2 treatment showed
reduced O but increased C content.
AFM gave CdTe grain sizes of ∼0.1−0.3 and ∼0.3−0.7 μm
for a one-step film sprayed at
400 °C and a two-step film annealed at 400 °C, respectively.
The potential of employing
CdTe nanoparticles toward photovoltaic technologies is
discussed.