Protonic ceramic
electrolysis cells (PCECs) have attracted attention
for their applications in electrochemical ammonia synthesis, but their
low Faradaic efficiency and thermodynamic constraints at high operating
temperatures have led to low ammonia formation rates. In this work,
electrode-supported PCECs with a noble-metal-free Ni-BaZr0.8Y0.2O3−δ cathode and a spin-coated
proton-conducting electrolyte were developed for ammonia electrosynthesis,
conducted in a single-chamber reactor cofed with N2 and
H2. Ammonia formation rates increased non-Faradaically
with applied voltage, reaching up to 1.1 × 10–8 mol s–1 cm–2 at 400 °C,
which corresponds approximately to a 150 °C reduction in operating
temperature compared to previously reported works conducted in mixed
N2 and H2. The improved performance at intermediate
temperatures by using a Ni catalyst is attributed to the electrochemical
promotion of catalysis upon cathodic polarization. By fabrication
of a cell with low Ohmic losses and improved contact resistance at
the anode–electrolyte interface, sufficient cathodic polarization
to accelerate ammonia formation was achieved, even at 400 °C.
A combined water electrolysis and ammonia synthesis system is proposed,
where the hydrogen byproduct from water electrolysis can be efficiently
utilized via a recycling process; such a system requires enhanced
ammonia formation in a mixed N2/H2 atmosphere,
as demonstrated in this work.