Investigation of Vibration, Sound Intensity, Machine Current and Surface Roughness Values of AISI 4140 During Machining on the Lathe

Şahinoğlu, Abidin; Rafighi, Mohammad

doi:10.1007/s13369-019-04124-x

Cited by 53 publications

(26 citation statements)

References 25 publications

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“…Also, nose radius has no critical effect on power consumption. The same results obtained in [3,10,16] studies.…”

Section: Resultssupporting

confidence: 88%

“…Energy efficiency used in the manufacturing industry is useful in solving all these problems because 60% of the energy is used in the manufacturing industry. The fact that most of the energy used in the manufacturing industry is obtained in fossil fuels makes it a significant problem in energy consumption [7][8][9][10][11]. In addition, due to the increasing energy prices, the decrease in energy resources and global production problems, it is of great importance to study energy efficiency.…”

Section: Introductionmentioning

confidence: 99%

“…In addition, due to the increasing energy prices, the decrease in energy resources and global production problems, it is of great importance to study energy efficiency. Determining the optimum cutting parameters for minimum energy consumption is one of the most important issues in the industry [10][11][12][13]. Therefore, many studies have been conducted on energy consumption [14][15][16].…”

Section: Introductionmentioning

confidence: 99%

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An investigation of cutting parameters effect on sound level, surface roughness, and power consumption during machining of hardened AISI 4140

Şahinoğlu

Ulaş

2020

Mechanics & Industry

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In recent years, the necessity for energy in the manufacturing industry has become an important problem because fossil fuel reserves are decreasing in order to produce energy. Therefore, the efficient use of energy has become an important research topic. In this study, energy efficiency is investigated in detail for sustainable life and manufacturing. AISI 4140 material with high hardness of 50 HRC hardness has been applied cryogenic process to improve mechanical and machinability properties. In this experiment study, the effects of feed rate (0.04, 0.08, 0.12 mm/rev), cutting speed (140, 160, 180 m/min), depth of cut (0.05, 0.10, 0.15 mm) and tool radius (0.4, 0.8) on energy consumption, surface roughness and sound intensity were investigated. Then, a new mathematical model with high accuracy was developed. Total power consumption was calculated by considering the instantaneous current value and machining time. As a result, it is found that good surface quality obtained when the feed rate is low, and the tool radius is high and the machining time is shortened, the energy consumption is reduced due to the increase in cutting speed, depth of cut and feed rate. Also, it is found that the tool radius has a limited effect on energy consumption, but low feed value increases energy consumption.

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“…Also, nose radius has no critical effect on power consumption. The same results obtained in [3,10,16] studies.…”

Section: Resultssupporting

confidence: 88%

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

An investigation of cutting parameters effect on sound level, surface roughness, and power consumption during machining of hardened AISI 4140

Şahinoğlu

Ulaş

2020

Mechanics & Industry

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“…Few studies were performed related to the machinability of the stainless steels [8][9][10][11]. Other studies focused on the machinability of the hardened steels in turning process [12][13][14]. Makadia and Nanavati [10] presented the effect of machining factors on the surface roughness in turning of hardened AISI 410 SS with ceramic inserts.…”

Section: Introductionmentioning

confidence: 99%

Comparison of Ceramic and Coated Carbide Inserts Performance in Finish Turning of Hardened AISI 420 Stainless Steel

Rafighi

2021

Politeknik Dergisi

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“…The hard turning is performed on the materials that have a hardness of 45 HRC or greater. Hard turning is performed using specially produced cutting tool materials such as cubic boron nitride (CBN) and ceramics [1,2]. Besides, with the increasing reliability of ceramic and CBN tools, hard turning has an important place in manufacturing.…”

Section: Introductionmentioning

confidence: 99%

Effect of Cutting Parameters on Machinability of Hardened AISI 52100 Bearing Steel

Rafighi¹

2020

acperpro

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In this study, the effects of machining parameters, namely feed rate, cutting speed and depth of cut on the surface roughness was investigated experimentally in hard turning of AISI 52100 bearing steel using cubic boron nitride insert under dry cutting condition. Taguchi method was utilized to reduce the number of trials to 9 for saving the time and manufacturing cost. The significant factor on the surface roughness was determined using analysis of variance. Furthermore, the optimum cutting parameter for reducing the surface roughness was obtained. The findings showed that the feed rate has the highest impact on surface roughness among any other cutting parameters, with 88.32% contribution.

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Investigation of Vibration, Sound Intensity, Machine Current and Surface Roughness Values of AISI 4140 During Machining on the Lathe

Cited by 53 publications

References 25 publications

An investigation of cutting parameters effect on sound level, surface roughness, and power consumption during machining of hardened AISI 4140

An investigation of cutting parameters effect on sound level, surface roughness, and power consumption during machining of hardened AISI 4140

Comparison of Ceramic and Coated Carbide Inserts Performance in Finish Turning of Hardened AISI 420 Stainless Steel

Effect of Cutting Parameters on Machinability of Hardened AISI 52100 Bearing Steel

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