Investigation of Mechanical Behaviour and Surface Roughness Properties on Copper Electroplated FDM High Impact Polystyrene Parts

Sathishkumar, N.; Arunkumar, N.; Balamurugan, L.; Sabarish, L.; Joseph, Anitha

doi:10.1007/978-981-32-9433-2_25

Cited by 5 publications

(2 citation statements)

References 8 publications

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“…Flexibility [146] Needs very high temperature and hot bed [147] Engineering industry orthopaedic implants, joint replacements, spinal implants, prostheses and dentistry [2] NYLON WITH ALUMINIUM OXIDE 230-250 [150] ≈55 [150] 60-78 [176] Good mechanical properties [148] and high thermal stability [149] Needs high temperature and hot bed [150] Aerospace and automotive engineering applications [2] PLA WITH WOOD 210-230 [153] 20-55 [110] 65-66 [152] Reduced environmental [151] impact and good tensile strength [152] Wood particle clustering and clogging in the printer nozzle [152] Ornaments [153] PHA 110-170 [156,177] 20-60 [177,178] (-1)-(-30) [156,179] Produced by fermentation of numerous bacteria and extremophilic archaea [177] Expensive, not on market, low thermal stability [177] Tissue Engineering and other biomedical applications [155,180,181] PET 210-230 [118,158] ≈75 [158] 67-81 [182] Flexible, strong, biodegradable and low-cost [118] Absorbs moisture [118] Scaffolds [158] HIPS 210-240 [160,183] 80-115 [160,183] 80-120 [160] High impact resistance…”

Section: Cellulose Materialsmentioning

confidence: 99%

Fused deposition modelling: Current status, methodology, applications and future prospects

Cano-Vicent

Tambuwala

Hassan³

et al. 2021

Additive Manufacturing

180

126

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Section: Cellulose Materialsmentioning

confidence: 99%

Fused deposition modelling: Current status, methodology, applications and future prospects

Cano-Vicent

Tambuwala

Hassan³

et al. 2021

Additive Manufacturing

180

126

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“…[ 31 ]. The surface and mechanical properties of HIPS were improved when subjected to the electroplating technique [ 32 ]. Interlayer strengths of parts processed viz.…”

Section: Introductionmentioning

confidence: 99%

Analysis and Optimization of Dimensional Accuracy and Porosity of High Impact Polystyrene Material Printed by FDM Process: PSO, JAYA, Rao, and Bald Eagle Search Algorithms

et al. 2021

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High impact polystyrene (HIPS) material is widely used for low-strength structural applications. To ensure proper function, dimensional accuracy and porosity are at the forefront of industrial relevance. The dimensional accuracy cylindricity error (CE) and porosity of printed parts are influenced mainly by the control variables (layer thickness, shell thickness, infill density, print speed of the fused deposition modeling (FDM) process). In this study, a central composite design (CCD) matrix was used to perform experiments and analyze the complete insight information of the process (control variables influence on CE and porosity of FDM parts). Shell thickness for CE and infill density for porosity were identified as the most significant factors. Layer thickness interaction with shell thickness, infill density (except for CE), and print speed were found to be significant for both outputs. The interaction factors, i.e., shell thickness and infill density, were insignificant (negligible effect) for both outputs. The models developed produced a better fit for regression with an R2 equal to 94.56% for CE, and 99.10% for porosity, respectively. Four algorithms (bald eagle search optimization (BES), particle swarm optimization (PSO), RAO-3, and JAYA) were applied to determine optimal FDM conditions while examining six case studies (sets of weights assigned for porosity and CE) focused on minimizing both CE and porosity. BES and RAO-3 algorithms determined optimal conditions (layer thickness: 0.22 mm; shell thickness: 2 mm; infill density: 100%; print speed: 30 mm/s) at a reduced computation time equal to 0.007 s, differing from JAYA and PSO, which resulted in an experimental CE of 0.1215 mm and 2.5% of porosity in printed parts. Consequently, BES and RAO-3 algorithms are efficient tools for the optimization of FDM parts.

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Metal Additive Manufacturing: Materials, Methods, Microstructure Evolution and Mechanical Properties via Post-processing Heat Treatments

Mohamed

Kaviarasu²,

Danielwillson

et al. 2022

Materials Horizons: From Nature to Nanomaterials

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Investigation of Mechanical Behaviour and Surface Roughness Properties on Copper Electroplated FDM High Impact Polystyrene Parts

Cited by 5 publications

References 8 publications

Fused deposition modelling: Current status, methodology, applications and future prospects

Fused deposition modelling: Current status, methodology, applications and future prospects

Analysis and Optimization of Dimensional Accuracy and Porosity of High Impact Polystyrene Material Printed by FDM Process: PSO, JAYA, Rao, and Bald Eagle Search Algorithms

Metal Additive Manufacturing: Materials, Methods, Microstructure Evolution and Mechanical Properties via Post-processing Heat Treatments

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