In
this work, we made a comprehensive investigation to unravel
the underlying causes for the selectivity of CO2 electroreduction
toward ethylene on Cu2O-derived Cu catalysts. Scanning
electron microscopy, X-ray diffraction, cyclic voltammetry, chronoamperometry,
chronopotentiometry, online gas chromatography, nuclear magnetic resonance
spectroscopy, and numerical simulations of local pH were used toward
this end. Ten Cu2O-derived Cu films of different thicknesses
and morphologies were prepared and extensively characterized. Aqueous
0.1 M KHCO3 was used as the electrolyte. We report here,
for the first time, a remarkably strong correlation between the statistically
relevant crystallite sizes of the Cu2O-derived Cu particles
and selective CO2 electroreduction to C2H4. Specifically, as the crystallite size of the particles decreased
from 41 to 18 nm, the Faradaic efficiency (FE) of C2H4 formation increased from 10 to 43%. Using cyclic voltammetry,
samples with smaller particle crystallite sizes were found to possess
more diverse adsorption sites for CO (a known reaction intermediate),
which we interpret to be important for the C–C coupling of
C1 adsorbates to C2 intermediates. The effect
of local pH on the yield of C2H4 for the different
Cu2O-derived Cu catalysts was less significant when compared
to the effects of crystallite sizes and mass transport limitations.
We also show here that remarkable amounts of C2 and C3 products could be achieved using these Cu2O-derived
Cu catalysts. Driven at a fixed total current density of −31.2
mA cm–2, the catalysts could reduce CO2 to C2H4, ethanol, and n-propanol with optimized
FEs of 42.6% (j
C2H4 = −13.3 mA
cm–2), 11.8% (j
C2H5OH = −3.7 mA cm–2), and 5.4% (j
C3H7OH = −1.7 mA cm–2), respectively.