Integral Model of Maintenance Management Based on TPM and RCM Principles to Increase Machine Availability in a Manufacturing Company

Moscoso, Carlos G.; Fernández, A.; Viacava, Gino; Raymundo, Carlos

doi:10.1007/978-3-030-25629-6_137

Cited by 10 publications

(9 citation statements)

References 10 publications

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“…Also, multi-criteria decision-making/analysis (MCDM/A) methods support the decisions in the stages of RCM implementations. Moscoso et al (2019) proposed an integral model of maintenance management based on the principles of total productive maintenance and RCM methodologies in order to increase machine availability.…”

Section: Literature Reviewmentioning

confidence: 99%

A hybrid reliability-centered maintenance approach for mining transportation machines: a real case in Esfahan

Jafarpisheh

Karbasian

Asadpour

2020

IJQRM

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PurposeThe purpose of this study is to propose a hybrid reliability-centered maintenance (RCM) approach for mining transportation machines of a limestone complex, a real case in Esfahan, Iran.Design/methodology/approachCriteria for selecting critical machines were collected within literature and selected by decision-makers (DCs), and critical machines have been identified using the preference ranking organization method for enrichment of evaluations (PROMETHEE). Also, multi-criteria decision-making (MCDM) methods were used in addition to failure mode, effects and criticality analysis (FMECA) for selecting and prioritizing high-risk failures as well as optimizing the RCM performance. More specifically, the criteria of severity, detectability and frequency of occurrence were selected for risk assessment based on the previous studies, and were weighted using the analytic hierarchy process (AHP) method. Also, the technique for order of preference by similarity to ideal solution (TOPSIS) has been applied to prioritize failures' risk. Finally, the critical failures were inserted in the RCM decision-making worksheet and the required actions were determined for them.FindingsAccording to the obtained values from PROMEHTEE method, the machine with code 739-7 was selected as the first priority and the most critical equipment. Further, based on results of TOPSIS method, the failure mode of “Lubrication hole clogging in crankpin bearing due poor quality oil,” “Deformation of main bearing due to overwork” and “The piston ring hotness due to unusual increase in the temperature of cylinder” have the highest risks among failure modes, respectively.Originality/valueRCM has been deployed in various studies. However, in the current study, a hybrid MCDM-FMECA has been proposed to cope with high-risk failures. Besides, transportation machineries are one of the most critical equipment in the mining industry. Due to noticeable costs of this equipment, effective and continuous usage of this fleet requires the implementation of proper maintenance strategy. To the best of our knowledge, there is no research which has used RCM for transportation systems in the mining sector, and therefore, the innovation of this research is employment of the proposed hybrid approach for transportation machineries in the mining industry.

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Section: Literature Reviewmentioning

confidence: 99%

A hybrid reliability-centered maintenance approach for mining transportation machines: a real case in Esfahan

Jafarpisheh

Karbasian

Asadpour

2020

IJQRM

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“…El principal problema que presentan estas empresas son la falta de mantenimiento y la deficiencia en los procesos de producción debido a que cada año se vuelve más complejos mantener los estándares si no estás en constante mejora [6], lo que conlleva a que un mal ambiente de trabajo genera retrasos en los procesos productivos [7]. Adicional a ello otros problemas que presentan el sector son fallas de máquinas [8], tiempos muerto o paradas inesperadas [9]. Finalmente, en la actualidad existen varias técnicas que ayudan a eliminar los problemas mencionados pero la mayoría ataca problemas específicos y no se enfocan en todo sistema de la empresa.…”

Section: A Modelo De Aumento De Eficiencia De Producción En El Rubrounclassified

“…Esta herramienta preventiva, identifica y da prioridad a esos fallos que tienen el mayor impacto para poder gestionar su solución de acuerdo a la criticidad, [6], [7]. El mantenimiento planificado ayuda a establecer un plan adecuado para cada tipo de organización con el fin de reducir el tiempo de mantenimiento en horas de producción, evitando la interrupción del proceso productivo [8], este pilar se enfoca únicamente en la gestión de máquinas, la reducción de mantenimientos correctivos y gastos adicionales por fallos inesperados [9]. Adicionalmente el pilar de mantenimiento autónomo también ayuda a mejorar la eficiencia de producción y en paralelo con el mantenimiento planificado pueden reducir fallos de máquina y tiempos imprevistos por fallas en las máquinas, concientiza al operario del cuidado de su máquina de trabajo y aumenta el compromiso de trabajo por parte del operario con sus labores [10], [11].…”

Section: B Tpmunclassified

Modelo combinado de SLP y TPM para la mejora de la eficiencia de producción en una MYPE del sector textil confecciones peruano

Quispe-Roncal¹,

Takahashi-Gutierrez²,

Carvallo-Munar³

et al. 2020

Proceedings of the 18th LACCEI International Multi-Conference for Engineering, Education, and Technology: Engineering, Integrat

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The textile and clothing sector is one of the most important sectors in the Peruvian economy. Denim or also called Jean is one of the most representative and consumed products. A key factor for a denim garment to be accepted in the market is the quality regarding the hardness, resistance and pigmentation of the garment, characteristics that are developed in the washing and dyeing process, which makes this process of great importance in the elaboration of this garment. Most of the companies in this area have problems in this specific process. Therefore, it is proposed to reinforce and improve the practices of the washing and dyeing process, based on the use of TPM and combine it with SLP, resulting in a model. As a result of the use of this combined model, an increase of 16.17% on average of the overall efficiency of the machines and a reduction of the travel time of 13.09% on average was obtained

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“…En el sector de la impresión, implementaron el mantenimiento preventivo del TPM ya que su sistema de mantenimiento de producto total comprometía mucho a la condición técnica de la máquina, asignaron a los operarios la realización de inspección de acuerdo con una lista de verificación, así como se realizó el formulario de informe de incumplimiento y el formulario de informe de finalización de inspección y por último se realiza la auditoria para cada máquina. Como resultado, cambio la forma de pensar de los operadores para hacerles ver que el mantenimiento de activos a intervalos planificados contribuyó a mejorar la calidad del producto y facilito la entrega oportuna y aumento en un 10% la disponibilidad de máquina [18]. Comparando los resultados previos, el primer artículo aplica todas las fases de la herramienta del mantenimiento preventivo y el segundo artículo le falto sintetizar la parte del seguimiento y las observaciones de las auditorias es por ello que excede en un 5% la disponibilidad de máquina.…”

Section: Mantenimiento Productivo Totalunclassified

Modelo integrado sostenible para generar energía eléctrica de residuos orgánicos municipales en un distrito de Lima-Perú

Lozano-Tejada¹,

Trujillo-Pillaca²,

Carvallo-Munar³

et al. 2020

Proceedings of the 18th LACCEI International Multi-Conference for Engineering, Education, and Technology: Engineering, Integrat

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Currently, a person residing in Peru generates a kilo of waste, which is quantified and treated by district municipalities. However, it is important to emphasize that the responsible parties do not take advantage of everything collected. Therefore, it is proposed to use this Integrated Sustainable Model, as its main objective is to take advantage of all the potential obtained through organic waste collected from district markets. As a result of the proposal described previously, a model consisting of 5 main components or modules is designed. In the first, mention is made of production, in the second of logistics, in the third of maintenance, in the fourth of Plant Redistribution and finally in the fifth component of Energy Distribution. It is important to detail that with the implementation of this proposed model, 37.5% of municipal waste collected from the markets has been used. Likewise, the routing time to obtain the raw material is reduced by 50%; That is the waste. Also, the availability of the motorcycle van is increased by 3%. In addition, 95% of the space designated for the cargo obtained from waste collection is used. Finally, efforts between the areas established for the district organic waste treatment process are reduced by 45%.

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Integral Model of Maintenance Management Based on TPM and RCM Principles to Increase Machine Availability in a Manufacturing Company

Cited by 10 publications

References 10 publications

A hybrid reliability-centered maintenance approach for mining transportation machines: a real case in Esfahan

A hybrid reliability-centered maintenance approach for mining transportation machines: a real case in Esfahan

Modelo combinado de SLP y TPM para la mejora de la eficiencia de producción en una MYPE del sector textil confecciones peruano

Modelo integrado sostenible para generar energía eléctrica de residuos orgánicos municipales en un distrito de Lima-Perú

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