Instantaneous lift-off distance estimation in magnetic flux leakage testing of steel wire ropes

Abstract

Steel wire rope (SWR) defects plagued its application in many important fields, such as cranes, ports, etc. However, the accuracy of SWRs’ local flaws detection based on magnetic flux leakage (MFL) method is susceptible to the lift-off distance. This paper proposes an instantaneous lift-off distance estimation method to study the effect of lift-off distance on MFL detection for SWR. We firstly derive the relation between the lift-off distance and the MFL field strength based on the magnetic dipole model. After obtaining the time-frequency representation of the MFL signal by using multi-synchrosqueezing transform, we extract the instantaneous amplitude (IA) of the strand signal without other noise interference. Finally, the nonlinear least-squares method is used to fit the relation between the IAs of the strand signals and the lift-off distances to achieve the estimation of the instantaneous lift-off distance. A SWR with three local flaws is tested to validate the proposed method. This work provides instantaneous monitoring of lift-off distances, and it can be used in future noise suppressing methods development or quantitative analysis of local flaws.

Detecting Discontinuities in Steel Wire Ropes of Personal Lifts Based on the Analysis of Their Residual Magnetic Field

“…Another problem encountered in the diagnosis of wire rope damage is the determination of the location of the defect on the cross section. The authors of [16] proposed placing a dozen sensors around the perimeter of the rope's cross section. The largest problem arose from guiding the rope.…”