The health condition of a wheelset bearing, the key component of a railway bogie, has a considerable impact on the safety of a train. Traditional bearing fault diagnosis techniques generally extract signals manually and then diagnose the bearing health conditions through the classifier. However, high-speed trains (HSTs) are usually faced with variable loads, variable speeds, and strong environmental noise, which pose a huge challenge to the application of the traditional bearing fault diagnosis methods in wheelset bearing fault diagnosis. Therefore, this paper proposes a 1D residual block, and based on the block, a novel deeper 1D convolutional neural network (Der-1DCNN) is proposed. The framework includes the idea of residual learning and can effectively learn high-level and abstract features while effectively alleviating the problem of training difficulty and the performance degradation of a deeper network. Additionally, for the first time, we fully use the wide convolution kernel and dropout technology to improve the model's ability to learn low-frequency signal features related to the fault components and to enhance the network's generalization performance. By constructing a deep residual learning network, Der-1DCNN can adaptively learn the deep fault features of the original vibration signal. This method not only achieves very high diagnostic accuracy for the fault diagnosis task of wheelset bearings in HSTs under strong noise environment, but also its performance is quite superior when the train's working load changes without any domain adaptation algorithm processing. The proposed Der-1DCNN is evaluated on the dataset of the multi-operating conditions of the wheelset bearings of HSTs. Experiments show that this method shows a better diagnostic performance compared with the state-of-the-art deep learning methods of bearing fault diagnosis, which proves the method's effectiveness and superiority. INDEX TERMS High-speed trains, wheelset bearings fault diagnosis, deep learning, one-dimensional residual block, wide convolutional kernel.
Remaining useful life (RUL) prediction is one of key technologies to realize prognostics and health management that is being widely applied in many industrial systems to ensure high system availability over their life cycles. The present work proposes a data-driven method of RUL prediction based on multiple health state assessment for rolling element bearings. Instead of finding a unique RUL prediction model, the life cycle of bearings is clustered into three health states: the normal state, the degradation state, and the failure state. A local RUL prediction model is separately built in each health state. Support vector machine is the technology to implement both health state assessment (classification) and RUL prediction modeling (regression). Experimental results on two accelerated life tests of rolling element bearings demonstrate the effectiveness of the proposed method.
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